OPERATION
MAINTENANCE
ACCESSORIES
WARNING To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjust-
ments. Use only specifically recommended accessories. Others may be hazardous.
WARNING To reduce the risk of injury, wear safety goggles or glasses with side
shields.
Impact Protection System
Select models are equipped with a unique patented gearing system that provides efficient power trans- mission and extended life in the most difficult cut- ting applications. This durable system will absorb impacts, blade lock ups, and motor stalls. These models can be used for extreme cutting applica- tions such as large diameter pipe, thick metal, pallets, and heavy demolition and renovation work as well as for general purpose cutting.
Starting, Stopping and Controlling Speed
To start the tool, grasp the handle firmly and pull the trigger.
To stop the tool, release the trigger. Allow the tool to come to a complete stop before removing the blade from a partial cut or laying the tool down.
Trigger Speed Control Switch
MILWAUKEE Sawzalls® are equipped with a trig- ger speed control switch. It may be operated at any speed from zero strokes per minute to full speed. Always start tool before blade contacts the workpiece. To vary the speed, simply increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed. To stop the tool, release the trigger and allow the tool to stop completely before removing from a partial cut or before laying the tool down.
General Cutting
For straight or contour cutting from an edge, line the blade up with your cutting line. Before the blade contacts the workpiece, grasp the handle firmly and pull the trigger. Then guide the tool along your cutting line. Always hold the shoe flat against the workpiece to avoid excessive vibration.
Cutting Metals
Begin cutting at a slow speed, gradually increas- ing speed as you cut. When cutting into metals or hard materials that can not be cut from an edge, drill a starting hole larger than the widest part of the blade. Extend blade life by using a solid blade cutting lubricant such as MILWAUKEE Band Saw Blade Lubricant Cat. No.
Plunge Cutting
Your MILWAUKEE Sawzall® is ideal for plunge cut- ting directly into surfaces that can not be cut from an edge, such as walls or floors. Plunge cutting may be done two ways depending on how the blade is inserted. Column A shows how to plunge cut with the teeth of the blade facing down. Column B shows how to plunge cut with the teeth of the blade fac- ing up. Do not plunge cut into metal surfaces (see “Cutting Metals”).
1.Insert the blade into the tool.
If you inserted the blade with the teeth facing downward, hold the tool as shown in Column A, resting the edge of the shoe on the workpiece.
If you inserted the blade with the teeth facing upward, hold the tool as shown in Column B, resting the edge of the shoe on the workpiece.
2.With the blade just above the workpiece, pull the trigger. Using the edge of the shoe as a pivot, lower the blade into the workpiece as shown.
3.As the blade starts cutting, raise the handle of the tool slowly until the shoe rests firmly on the workpiece. Then guide the tool along your cutting line to acquire the desired cut.
NOTE: To make plunge cutting easier, use a heavy gauge blade and install the blade with the teeth facing upward as shown in Column B.
WARNING To reduce the risk of explo- sion, electric shock and property dam- age, always check the work area for hidden gas pipes, electrical wires or water pipes
when making blind or plunge cuts.
Fig. 3 | A | B |
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WARNING To reduce the risk of injury, always unplug your tool before perform- ing any maintenance. Never disassemble the
tool or try to do any rewiring on the tool’s electrical system. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tools
Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, bro- ken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired (see “Repairs”).
Under normal conditions, relubrication is not neces- sary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following:
•Lubrication
•Brush inspection and replacement
•Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
•Electrical inspection (switch, cord, armature, etc.)
•Testing to assure proper mechanical and electri- cal operation
WARNING To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow a liquid to flow inside the tool.
Cleaning
Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, lacquer thin- ner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
If your tool is damaged, return the entire tool to the nearest service center.
WARNING To reduce the risk of injury, always unplug the tool before attaching or removing accessories. Use only specifically recommended accessories. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go
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