WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or dark areas invite accidents.
•Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
•Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
•Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
•Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.
•Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
•When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
•Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while oper- ating power tools may result in serious personal injury.
•Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
•Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
•Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
POWER TOOL USE AND CARE
•If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
•Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
•Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
•Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
•Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
packs may create a risk of injury and fire.
•When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi- nals together may cause burns or a fire.
•Under abusive conditions, liquid may be eject- ed from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
SERVICE
•Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
•Hold power tools by insulated gripping sur- faces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
•Use clamps or another practical way to secure and support the workpiece to a stable plat- form. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
•Keep hands away from all cutting edges and moving parts.
•Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
•WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•lead from lead-based paint
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles.
provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
Grounded Tools: Tools with Three Prong Plugs
Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded
in accordance with all codes and ordi- nances. The plug and outlet should look like those in Figure A.
Fig. A
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do not require grounding. They have a special double insula- tion system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc.,
the Canadian Standard Asso- ciation and the National Elec- trical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C.
Specifications
Cat. No. | Volts | Amps | No Load | Stroke |
| AC | | RPM | Length |
6509-31 | 120 | 12 | 0 - 3 000 | 3/4” |
6519-30 | 120 | 12 | 0 - 3 000 | 1-1/8” |
