6 7
TOOL ASSEMBLY
Removing and Replacing Quik-Lok®
Cords (Cat. No. 6523-21)
MILWAUKEE's exclusive Quik-Lok® Cords
provide instant fi eld replacement or sub-
stitution.
1. To remove the Quik-Lok® Cord, turn
the cord nut 1/4 turn to the left and pull
it out.
2. To replace the Quik-Lok® Cord, align
the connector keyways and push the
connector in as far as it will go. Turn the
cord nut 1/4 turn to the right to lock.
Selecting a Blade
Use MILWAUKEE Sawzall® Blades for
best performance. When selecting a blade,
choose the right type and length.
Many types of blades are available for a
variety of applications: cutting metal, wood,
nail-embedded wood, scroll cutting, rough-
ing-in, and contours.
Many lengths are also available. Choose a
length long enough to extend beyond the
shoe and your work throughout the stroke.
Do not use blades less than 3-1/2" long
since they won't extend beyond the shoe
throughout the stroke.
For best performance and longest life, see
“Accessories” to select the best blade for
the job.
Quik-Lok® Blade Clamp
Fig. 1
Blade
Collar
Fig. 2
WARNING
To reduce the risk of injury,
always unplug tool before attaching
or removing accessories or making
adjustments. Use only specifi cally
recommended accessories. Others
may be hazardous.
Grounded tools require a three wire exten-
sion cord. Double insulated tools can use
either a two or three wire extension cord.
As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. Refer to the table
shown to determine the required minimum
wire size.
The smaller the gauge number of the wire,
the greater the capacity of the cord. For ex-
ample, a 14 gauge cord can carry a higher
current than a 16 gauge cord. When using
more than one extension cord to make up
the total length, be sure each cord contains
at least the minimum wire size required. If
you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord out-
doors, be sure it is marked with the suffi x
“W-A” (“W” in Canada) to indicate that it
is acceptable for outdoor use.
• Be sure your extension cord is prop-
erly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp
objects, excessive heat and
damp or wet areas.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
Recommended Minimum Wire Gauge
for Extension Cords*
Extension Cord Length
* Based on limiting the line voltage drop to
fi ve volts at 150% of the rated amperes.
Nameplate
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
25'
18
18
18
18
16
14
12
75'
18
18
16
14
12
10
100'
18
16
14
12
10
150'
16
14
12
12
50'
18
18
18
16
14
12
10
EXTENSION CORDS
Unplug the tool before changing blades. Be
sure the spindle and blade clamp areas are
clean. Metal chips and sawdust may prevent
the Quik-Lok® Blade Clamp from clamping
securely.
1. Depending on the job, the blade may
be inserted with the teeth facing up or
down. To install a blade, twist collar in
the direction of the arrow while inserting
the blade into the clamp until the tang
butts against the collar.
2. Release collar and the spring loaded
mechanism will clamp the blade fi rmly
in place.
3. Twist collar in the opposite direction of
the arrow to ensure that the blade is
locked into the clamp.
4. Tug on blade to make sure it is securely
locked in place.
5. To remove a blade, twist collar in the
direction of the arrow while pulling on
the blade. Be careful when handling hot
blades.