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operation manual
DCA-125USJ 50 HZ- Outputterminal Assy
Models:
DCA-125USJ
1
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Troubleshooting
Install
Explanation of Chart
Connecting Loads
Dimension
Maintenance
DCA-125USJ 50 HZ- PRE-SETUP
Battery
Parts Ordering Procedures
Brake Adjustment
Page 66
Image 66
DCA-125USJ
(50 HZ)— OUTPUTTERMINAL ASSY.
OUTPUT TERMINAL ASSY.
PAGE 66 —
DCA-125USJ
(50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)
Page 65
Page 67
Page 66
Image 66
Page 65
Page 67
Contents
Model DCA-125USJ
Page
Heres HOW to GET Help
Wilmington Ave Carson, CA
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-125USJ 50 HZ- Specifications
DCA-125USJ 50 HZ- Dimensions TOP, Side and Front
Dimensions
DCA-125USJ 50 HZ Safety Message Alert Symbols
For Your Safety and the Safety of Others
DCA-125USJ 50 HZ Safety Message Alert Symbols
Over Speed Conditions Sight and Hearing hazard
DCA-125USJ 50 HZ Rules for Safe Operation
DCA-125USJ 50 HZ Rules for Safe Operation
Electrical shock, electrocution, and even death
Radiator
Battery
DCA-125USJ 50 HZ- Rules for Safe Operation
Transporting
Towing Safety Precautions
DCA-125USJ 50 HZ- Rules for Safe Operation
DCA-125USJ 50 HZ- Installation
DCA-125USJ 50 HZ- Installation
Outdoor Installation
Mounting
DCA-125USJ 50 HZ-TOWING Safety Precautions
Generator with Trailer
Frame Width Measurement is from fender to fender
DCA-125USJ 50 HZ-TRAILER Specifications
Explanation of Chart
Coupler Type of hitch used on the trailer for towing
DCA-125USJ 50 HZ- Generator Decals
Generator Decals
DCA-125USJ 50 HZ- Generator Decals
DCA-125USJ 50 HZ- General Information
DCA-125USJ 50 HZ- Major Components
Generator Major Components
Page
DCA-125USJ 50 HZ- Generator Control Panel
Generator Control Panel
DCA-125USJ 50 HZ- Engine Operating Panel
Engine Operating Panel
DCA-125USJ 50 HZ- Engine Operating Panel
DCA-125USJ 50 HZ- Output Terminal Panel Familiarization
Output Terminal Familiarization
100VAC Gfci Receptacles
Twist Lock Dual Voltage 100/200 VAC Receptacles
Connecting Loads
Blower Fan
DCA-125USJ 50 HZ- Load Application
Single Phase Load
Three Phase Load
Motors and motor-driven
Generator OutputVoltages
Voltage Selector Switch
DCA-125USJ 50 HZ- Generator Outputs
Generator Amperage
How to Read the OutputTerminal Gauges
DCA-125USJ 50 HZ- Gauge Reading
Reading Amperage
3Ø 220/127 Output Terminal Lug Voltages
DCA-125USJ 50 HZ- Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø 200V/1Ø115V Output Terminal Lug Voltages
DCA-125USJ 50 HZ- Output Terminal Panel Connections
3Ø 440/254 Output Terminal Lug Voltages
1Ø 200V/100V Output Terminal Lug Voltages
Lubrication Oil
DCA-125USJ 50 HZ- PRE-SETUP
Circuit Breakers
Fuel Check
Contact and/or inhaling fumes
DCA-125USJ 50 HZ- PRE-SETUP
Refueling Procedure
ALWAYS! place trailer on firm level ground before refueling
Operation FreezingWeather
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Must be less than 50%
Wiring
Battery Cable Installation
When connecting battery do the following
Alternator
DCA-125USJ 50 HZ- Generator START-UP Procedure Manual
Before Starting
Starting Manual
LED on
Oil Pressure Gauge
DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode
Starting Auto Mode
DCA-125USJ 50 HZ- Generator SHUT-DOWN Procedure
Emergency Shutdown Procedure
Shutdown Procedure
DCA-125USJ 50 HZ- Maintenance
Replacing Oil Filter
Air Removal
Check Oil Level
Replacing Fuel Filter
DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05
Brakes
DCA-125USJ 50 HZ-TRAILER Brakes Maintenance
Brake Adjustment
Hydraulic Surge Brakes
Tire Wear/Inflation
DCA-125USJ 50 HZ-TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
DCA-125USJ 50 HZ-TRAILER Maintenance
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-125USJ 50 HZ-TRAILERWIRING Diagram
Trailer/Towing Vehicle Wiring Diagram
DCA-125USJ 50 HZ- Generatorwiring Diagram
Generator Wiring Diagram
DCA-125USJ 50 HZ- Enginewiring Diagram
Engine Wiring Diagram
DCA-125USJ 50 HZ-TROUBLESHOOTING Generator
Generator Troubleshooting
DCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting
Explanation of Code in Remarks Column
Items Found In the Items Number Column
To 3 Units
Qty Description
DCA-125USJ 50 HZ- Generator Assy
DCA-125USJ 50 HZ- Generator Assy
DCA-125USJ 50 HZ- Control BOX Assy
0601808823
M3213000702
0330000180
LAF3630010393P
DCA-125USJ 50 HZ- Control BOX Assy
DCA-125USJ 50 HZ- Control BOX Assy
DCA-125USJ 50 HZ- Engine and Radiator Assy
RE504836
M3923200054
0602041292
0602042594
Engine & Radiator Assy
DCA-125USJ 50 HZ- Engine and Radiator Assy
DCA-125USJ 50 HZ- Outputterminal Assy
DCA-125USJ 50 HZ- Outputterminal Assy
DCA-125USJ 50 HZ- Battery Assy
M9310500404
0602220196
4D-2
M9103000504
DCA-125USJ 50 HZ- Muffler Assy
M3333000903
M3330100402
0017112030
M3333200304
DCA-125USJ 50 HZ- Fueltank Assy
DCA-125USJ 50 HZ- Fuel Tank Assy
DCA-125USJ 50 HZ- Enclosure #1 Assy
Enclosure #1 Assy
0016910030
M3413001812
M3363300303
0603306797
DCA-125USJ 50 HZ- Enclosure #1 Assy
0010114040
24A M3493200614
24A M3493201204
25A 0030014000
DCA-125USJ 50 HZ- Enclosure #2 Assy
Enclosure #2 Assy
M3493303203
M3443000802
M3443000812
M3443000904
DCA-125USJ 50 HZ- Rubber Seals Assy
0229201240
0229200870
0229201130
0228900660
DCA-125USJ 50 HZ- Nameplate and Decals Assy
M1550000703
M1550000204
M15000020
M15000070
Terms and Conditions of Sale Parts
DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05
Your Local Dealer is
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