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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Models: DCA-400SSV

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PAGE 2 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Contents

Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control PanelPilot Lamp Indicates DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelayDCA-400SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator Amperage Generator OutputVoltagesVoltage Change-Over Board DCA-400SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication Oil DCA-400SSV- PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions Place the engine speed switch in the LOW down positionBefore Starting Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Normal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER MaintenanceTrailer Maintenance Brakes DCA-400SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller Method of Operation DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnSensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyResistor 80W 300K Balancing Weight KITRotor Assy Field Assy RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.SPACER, Bearing Suction CoverCoupling Adapter BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyCOVER, AIR Cleaner Engine Speed SwitchAlarm Lamp Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyControl BOX TIMER, DC/AC24VSwitch Bracket Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyIncludes Items W AIR CLEANER, CompleteConnector Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Plug SENSOR, OIL TemperatureGASKET, OIL Temperature RingDCA-400SSV- Outputterminal Assy Output Terminal AssyCircuit BREAKER, 50A Output TerminalCircuit BREAKER, 20A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Band BatteryBattery Sheet Battery BoltDCA-400SSV- Muffler Assy Muffler AssySeal Clamp MufflerExhaust Pipe DCA-400SSV- Fueltank Assy Fuel Tank AssyKEY Fuel TankCAP, Fuel Tank Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyFront Frame BaseFloor Panel LiningDCA-400SSV- Enclosure #2 Assy COVER, Rear Frame Rear FrameLouver Panel Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Hinge StaySTOPPER, Door StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssyDuct Splasher PanelSide Panel Side DoorDCA-400SSV- Enclosure #3 ASSY. Enclosure #2 ASSY.19A C3494409804 3875151304C3454303104 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228900825 02289013900228901075 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Name Plate AssyControl BOX Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Muffler Group Battery GroupName Plate and Decals Assy Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is