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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Models: DCA-400SSV

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DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 97

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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Contents

Model DCA-400SSV Parts List NO. C38713010042 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA-400SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-400SSV- Safety Message Alert SymbolsDCA-400SSV- Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-400SSV- Generator DecalsGenerator Decals Cont inued DCA-400SSV- Generator DecalsTypical Generator Grounding Application DCA-400SSV- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-400SSV- Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Output Terminal Familiarization DCA-400SSV- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-400SSV- Load Application Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage Change-Over Switch How to Read the Output Terminal GaugeDCA-400SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsUvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Circuit Breakers DCA-400SSV- PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Place the engine speed switch in the LOW down positionEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelNo Load Coolant Temperature GaugePlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Emergency Shutdown Procedure Normal Shutdown ProcedureGeneral Inspection Air Cleaner DCA-400SSV- MaintenanceAir Cleaner with Dust Indicator Air filter should not beCleaning Inside the Fuel Tank Service DailyCleaning the Fuel Strainer Fuel AdditionAir Removal Radiator CleaningCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment DCA-400SSV-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above Generator Troubleshooting DCA-400SSV-TROUBLESHOOTING GeneratorDCA-400SSV-TROUBLESHOOTING Engine Controller Example Error Code DCA-400SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Explanation of Code in Remarks Column Sample Parts ListRING, SENSOR, Coolant Temp Part number on this Suggested Spare Parts listSensor OIL, Pressure & Temp RING, Sensor OIL, Pressure & TempGenerator Assy DCA-400SSV- Generator AssyRotor Assy Field Assy Balancing Weight KITResistor 80W 300K RECTIFIER, RM50TC-24Generator ASSY. DCA-400SSV- Generator ASSY.Coupling Adapter Suction CoverSPACER, Bearing BEARING, 6208ZZEngine Operating Panel Assy DCA-400SSV- Engine Operating Panel AssyAlarm Lamp Engine Speed SwitchCOVER, AIR Cleaner Operating PanelControl BOX Assy DCA-400SSV- Control BOX AssySwitch Bracket TIMER, DC/AC24VControl BOX Circuit BREAKER, 1000AControl BOX ASSY. DCA-400SSV- Control BOX ASSY.DCA-400SSV- Control BOX ASSY. Engine and Radiator Assy DCA-400SSV- Engine and Radiator AssyConnector AIR CLEANER, CompleteIncludes Items W Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 GASKET, OIL Temperature SENSOR, OIL TemperaturePlug RingOutput Terminal Assy DCA-400SSV- Outputterminal AssyCircuit BREAKER, 20A Output TerminalCircuit BREAKER, 50A BRACKET, Circuit BreakerBattery Assy DCA-400SSV- Battery AssyBattery Sheet BatteryBattery Band Battery BoltMuffler Assy DCA-400SSV- Muffler AssyExhaust Pipe MufflerSeal Clamp Fuel Tank Assy DCA-400SSV- Fueltank AssyCAP, Fuel Tank Fuel TankKEY Fuel FilterEnclosure #1 Assy DCA-400SSV- Enclosure #1 AssyFloor Panel BaseFront Frame LiningDCA-400SSV- Enclosure #2 Assy Louver Panel Rear FrameCOVER, Rear Frame Duct CoverEnclosure #2 ASSY. DCA-400SSV- Enclosure #2 ASSY.STOPPER, Door StayHinge StopperEnclosure #3 Assy DCA-400SSV- Enclosure #3 AssySide Panel Splasher PanelDuct Side DoorEnclosure #2 ASSY. DCA-400SSV- Enclosure #3 ASSY.C3454303104 387515130419A C3494409804 C3454303204Rubber Seals Assy DCA-400SSV- Rubber Seals Assy0228901075 02289013900228900825 0228901410Nameplate and Decals Assy DCA-400SSV- Nameplate and Decals AssyControl BOX Group Name Plate AssyEngine & Radiator Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Name Plate and Decals Assy Battery GroupMuffler Group Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is