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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Models: DCA-400SSV

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DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 55

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Multiquip operation manual DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06

Contents

Model DCA-400SSV Parts List NO. C38713010042 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA-400SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-400SSV- Safety Message Alert SymbolsDCA-400SSV- Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-400SSV- Generator DecalsGenerator Decals Cont inued DCA-400SSV- Generator DecalsTypical Generator Grounding Application DCA-400SSV- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-400SSV- Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Output Terminal Familiarization DCA-400SSV- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-400SSV- Load ApplicationVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-400SSV- Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check DCA-400SSV- PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsNo Load Coolant Temperature GaugePlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Emergency Shutdown Procedure Normal Shutdown ProcedureAir filter should not be DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation DCA-400SSV-TRAILER MaintenanceBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above Generator Troubleshooting DCA-400SSV-TROUBLESHOOTING GeneratorDCA-400SSV-TROUBLESHOOTING Engine Controller For a complete understanding DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Explanation of Code in Remarks Column Sample Parts ListRING, Sensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp Sensor OIL, Pressure & TempGenerator Assy DCA-400SSV- Generator AssyRECTIFIER, RM50TC-24 Balancing Weight KITRotor Assy Field Assy Resistor 80W 300KGenerator ASSY. DCA-400SSV- Generator ASSY.BEARING, 6208ZZ Suction CoverCoupling Adapter SPACER, BearingEngine Operating Panel Assy DCA-400SSV- Engine Operating Panel AssyOperating Panel Engine Speed SwitchAlarm Lamp COVER, AIR CleanerControl BOX Assy DCA-400SSV- Control BOX AssyCircuit BREAKER, 1000A TIMER, DC/AC24VSwitch Bracket Control BOXControl BOX ASSY. DCA-400SSV- Control BOX ASSY.DCA-400SSV- Control BOX ASSY. Engine and Radiator Assy DCA-400SSV- Engine and Radiator AssyEngine Foot AIR CLEANER, CompleteConnector Includes Items W70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Ring SENSOR, OIL TemperatureGASKET, OIL Temperature PlugOutput Terminal Assy DCA-400SSV- Outputterminal AssyBRACKET, Circuit Breaker Output TerminalCircuit BREAKER, 20A Circuit BREAKER, 50ABattery Assy DCA-400SSV- Battery AssyBattery Bolt BatteryBattery Sheet Battery BandMuffler Assy DCA-400SSV- Muffler AssyExhaust Pipe MufflerSeal Clamp Fuel Tank Assy DCA-400SSV- Fueltank AssyFuel Filter Fuel TankCAP, Fuel Tank KEYEnclosure #1 Assy DCA-400SSV- Enclosure #1 AssyLining BaseFloor Panel Front FrameDCA-400SSV- Enclosure #2 Assy Duct Cover Rear FrameLouver Panel COVER, Rear FrameEnclosure #2 ASSY. DCA-400SSV- Enclosure #2 ASSY.Stopper StaySTOPPER, Door HingeEnclosure #3 Assy DCA-400SSV- Enclosure #3 AssySide Door Splasher PanelSide Panel DuctEnclosure #2 ASSY. DCA-400SSV- Enclosure #3 ASSY.C3454303204 3875151304C3454303104 19A C3494409804Rubber Seals Assy DCA-400SSV- Rubber Seals Assy0228901410 02289013900228901075 0228900825Nameplate and Decals Assy DCA-400SSV- Nameplate and Decals AssyEngine Operating Panel Group Name Plate AssyControl BOX Group Engine & Radiator Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Fuel Tank Group Battery GroupName Plate and Decals Assy Muffler GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is