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Multiquip DCA-45US1 operation manual DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05

Models: DCA-45US1

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DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 81

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Multiquip DCA-45US1 operation manual DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05

Contents

DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelFuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelDCA-45USI Output Terminal Panel Familiarization Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationConnecting Loads Over Current RelayBlower Fan Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesDCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading VoltageUvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel CheckWhen refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Normal Shut-down Procedure Emergency Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterBrake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000Engine & Radiator Assy 0605511395 06033002850603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is