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DCA-45US1
operation manual
DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Models:
DCA-45US1
1
81
82
82
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82 pages
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Specification
Install
Explanation of Chart
Connecting Loads
Dimension
Maintenance
DCA-45USI PRE-SETUP
Battery
Parts Ordering Procedures
Brake Adjustment
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DCA-45USI
— OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 81
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Contents
DCA-45USI
2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Wilmington Ave Carson, CA
Heres HOW to GET Help
Table of Contents
When ordering parts Please supply the following information
Parts Ordering Procedures
DCA-45USI Specifications
Dimensions
DCA-45USI Dimensions Side and Front
For Your Safety and the Safety of Others
DCA-45USI Safety Message Alert Symbols
DCA-45USI Safety Message Alert Symbols
DCA-45USI Rules for Safe Operation
General Safety
Radiator
DCA-45USI Rules for Safe Operation
Transporting
Battery
Emergencies
Towing Safety Precautions
Typical Generator Grounding Application
DCA-45USI Installation
Mounting
Outdoor Installation
DCA-45USI -TOWING Safety Precautions
Explanation of Chart
DCA-45USI -TRAILER Specifications
DCA-45USI Generator Decals
DCA-45USI Generator Decals
Three auxilliary circuit breakers, @50 amps
DCA-45USI General Information
DCA-45USI Major Components
Generator Control Panel
DCA-45USI Generator Control Panel
Fuel FilterWater Level Alarm Lamp This lamp turns
Water Temperature Lamp Indicates that the water
Fuel Leak Detected Alarm This indicates that liquid
DCA-45USI Engine Operating Panel
DCA-45USI Output Terminal Panel Familiarization
Output Terminal Panel
Output Terminal Familiarization
120VAC Gfci Receptacles
DCA-45USI Output Terminal Panel Familiarization
Connecting Loads
Over Current Relay
Blower Fan
Three Phase Load
Single Phase Load
DCA-45USI Load Application
If 3Ø load kVA is not given on
Voltage Selector Switch Locking Button
Voltage Selector Switch
Generator Amperage
Generator OutputVoltages
DCA-45USI Gauge Reading
How to Read the OutputTerminal Gauges
Reading Amperage
Reading Voltage
Uvwo Terminal Output Voltages
DCA-45USI Output Terminal Panel Connections
3Ø 240/139 Output Terminal Lug Voltages
3Ø 208V/1Ø120V Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
Circuit Breakers
DCA-45USI PRE-SETUP
Lubrication Oil
Fuel Check
When refueling
Refueling Procedure
Inhaling fumes
ALWAYS! place trailer on firm level ground before refueling
Air Cleaner Fan Belt Tension
Cleaning the Radiator
Must be less than 50%
Operation Freezing Weather
Wiring
Battery Cable Installation
Alternator
Piping and Hose Connection
Before Starting
DCA-45USI Generator START-UP Procedure
DCA-45USI Generator START-UP Procedure
38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Normal Shut-down Procedure
Emergency Shut-down Procedure
Automatic Shut-down System
DCA-45USI Maintenance
Check Oil Level
Air Removal
Replacing Oil Filter
Replacing Fuel Filter
Brake Adjustment
DCA-45USI -TRAILER Brakes Maintenance
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
DCA-45USI -TRAILER Maintenance
TireWear/Inflation
Suspension
Start all wheel lug nuts by hand
Lug Nut Torque Requirements
Trailer/Towing Vehicle Wiring Diagram
DCA-45USI -TRAILERWIRING Diagram
DCA-45USI Enginewiring Diagram
DCA-45USI Enginewiring Diagram
Generator Wiring Diagram
DCA-45USI Generatorwiring Diagram
DCA-45USI -TROUBLESHOOTING Generator
Items Found In the Items Number Column
Explanation of Code in Remarks Column
Qty Description
DCA-45USI Suggested Spare Parts
DCA-45USI Generator Assy
8051070003
B3110100202
0010310035
0042510000
DCA-45USI Control BOX Assy
0601808825
M1214000102
KAF361101039
0021005080
56 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
DCA-45USI Control BOX Assy
DCA-45USI Engine and Radiator Assy
897049-7081
M1924200014
0605000048
0030010000
Engine & Radiator Assy
0605511395
0603300285
0603306395
0602021070
DCA-45USI Outputterminal Assy
DCA-45USI Outputterminal Assy
DCA-45USI Battery Assy
M9310500014
0602220187
M9103000304
0602220920
DCA-45USI Muffler Assy
0017112030
M1331100102
M1334000003
0602320101
DCA-45USI Fueltank Assy
0605505070
M1364000102
0605501072
0605516090
DCA-45USI Enclosure Assy
DCA-45USI Enclosure Assy
72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
26B 0041216000
26A 0040016000
27A 0040016000
27B 0041216000
74 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
M1454000103
49A M1494400404
50A M1494400104
M1454000503
DCA-45USI Rubber Seals Assy
0228901385
0229200950
0228900900
0229400900
DCA-45USI Nameplate and Decals Assy
M1511400102
M1511400002
M1550000204
M15000020
Effective October 1, 2002 Terms and Conditions of Sale Parts
DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Your Local Dealer is
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