DCA-45USI | Multiquip DCA-45US1 instruction

OPERATION AND PARTS MANUAL

DCA-45USI

ULTRA-SILENTTMSERIES

GENERATOR

PARTS LIST NO. M1871400004B

Revision #2 (04/22/05)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip DCA-45US1 operation manual DCA-45USI

Contents

DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering Procedures DCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and Front For Your Safety and the Safety of Others DCA-45USI Safety Message Alert Symbols DCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General Safety Radiator DCA-45USI Rules for Safe Operation Transporting Battery Emergencies Towing Safety Precautions Typical Generator Grounding Application DCA-45USI Installation Mounting Outdoor Installation DCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER Specifications DCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General Information DCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control Panel Fuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating Panel Output Terminal Panel DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel Familiarization Over Current Relay Connecting LoadsBlower Fan Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given on Voltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltages DCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading Voltage Uvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages Circuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel Check When refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refueling Air Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing Weather Wiring Battery Cable InstallationAlternator Piping and Hose Connection Before Starting DCA-45USI Generator START-UP Procedure DCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Emergency Shut-down Procedure Normal Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel Filter Brake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge Brakes Tires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation Suspension Start all wheel lug nuts by hand Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING Diagram DCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring Diagram DCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks Column Qty Description DCA-45USI Suggested Spare Parts DCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000 DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 0021005080 56 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000 Engine & Radiator Assy 0605511395 06033002850603306395 0602021070 DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920 DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101 DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090 DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 0041216000 74 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503 DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900 DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020 Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is