DCA-60SSAI —TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for

diagnosis based on the Engine Troubleshooting (Table 16). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 16. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

No fuel?

Replenish fuel.

 

 

 

 

Air in the fuel system?

Bleed system.

 

 

 

 

Water in the fuel system?

Remove water from fuel tank.

 

 

 

 

Fuel pipe clogged?

Clean fuel pipe.

 

 

 

 

Fuel filter clogged?

Clean or change fuel filter.

 

 

 

 

Excessively high viscosity of fuel

Use the specified fuel or engine oil.

 

or engine oil at low temperature?

 

 

 

 

 

 

Fuel with low cetane number?

Use the specified fuel.

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

pipe retaining nut?

 

 

Engine does not start.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Fuel cam shaft worn?

Replace.

 

 

 

 

Injection nozzle clogged?

Clean injection nozzle.

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

 

 

 

 

Seizure of crankshaft, camshaft,

Repair or replace.

 

piston, cylinder liner or bearing?

 

 

 

 

 

 

Compression leak from cylinder?

Replace head gasket, tighten cylinder head bolt, glow plug and

 

nozzle holder.

 

 

 

 

 

 

Improper valve timing?

Correct or replace timing gear.

 

 

 

 

Piston ring and liner worn?

Replace.

 

 

 

 

Excessive valve clearance?

Adjust.

 

 

 

Starter does not run.

Starter malfunctioning?

Repair or replace.

 

 

Wiring disconnected?

Connect wiring.

 

 

 

 

PAGE 58 — DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01)

Page 58
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Multiquip dca-60ssai operation manual DCA-60SSAI -TROUBLESHOOTING Engine, Engine Troubleshooting

dca-60ssai specifications

The Multiquip DCA-60SSAI is a portable diesel generator that stands out in the world of reliable power solutions, designed for a range of applications including construction, events, and emergency backup. With its robust build and advanced features, the DCA-60SSAI has earned a reputation for durability and efficiency.

One of the primary features of the DCA-60SSAI is its powerful 60 kVA output capacity. This generator is equipped with a high-performance, water-cooled, four-stroke diesel engine, providing not only ample power but also long-lasting operation. The unit ensures reliable performance under demanding conditions, making it suitable for heavy-duty applications.

In terms of technologies, the DCA-60SSAI incorporates a state-of-the-art digital control panel. This user-friendly interface enables operators to easily monitor voltage, frequency, and operating hours, which enhances the generator's manageability. The built-in automatic voltage regulator (AVR) maintains consistent voltage output, ensuring sensitive electronic equipment can operate safely and efficiently.

Moreover, the generator features a sound-attenuated enclosure that significantly reduces noise levels, making it more suitable for urban environments and noise-sensitive applications. This design does not only provide peace and quiet but also protects the internal components from the elements, extending the life of the generator.

When it comes to fuel efficiency, the DCA-60SSAI is optimized to consume less diesel compared to traditional generators of similar capacity. This fuel efficiency not only reduces operational costs but also decreases the frequency of refueling, which is a significant advantage for long-term projects or remote worksites.

Additionally, the DCA-60SSAI is equipped with multiple output options. This versatility makes it ideal for various applications, whether powering construction equipment, lighting, or other essential machinery on-site. Safety features like low oil pressure shutdown and emergency stop buttons ensure that the generator operates safely and that operators are protected.

In summary, the Multiquip DCA-60SSAI is a powerful, efficient, and versatile diesel generator designed to meet the demands of industrial and commercial applications. With its durability, advanced features, and user-friendly technologies, it provides reliable power solutions that users can depend on in any situation.