TABLE OF CONTENTS

Here's How To Get Help

3

Table Of Contents

4

Parts Ordering Procedures

5

Rules for Safe Operation

6-9

Towing and Transportation

10

Trailer Safety Guidelines

11-17

Trailer Wiring Diagram

18

Electric Brake Troubleshooting

19

Hydraulic Brake Troubleshooting

20

Operation Decals

21-22

DCA -60SSI2 Specifications

23

General Information

24

Major Components

55

Dimensions

26

Control Panel Descriptions

28-29

Engine Operating Panel Descriptions

30-31

Output Terminal Panel Descriptions

32-33

Output Amperage Setup

34-35

Output Voltage Setup

36-39

Installation

40-41

Pre Set-up

42-45

Load Application

46

Generator Start-up Procedure

47-49

Generator Shut-down Procedure

50

Maintenance

52-55

Generator Wiring Diagram

56

Engine Wiring Diagram

57

Engine Troubleshooting

58-59

Generator/Engine Troubleshooting

60

Explanation of Codes in Remarks Column

62

Suggested Spare Parts

63

MQ POWER DCA-60SSAI

 

AC GENERATOR

 

Generator Assembly

64-65

Control Box Assembly

66-67

Engine & Radiator Assembly

68-71

Engine Operating Panel Assembly

72-75

Battery Assembly

76-77

Muffler Assembly

78-79

Fuel Tank Assembly

80-81

Enclosure Assembly

82-85

Rubber Seal Assembly

86-87

Name Plate And Decals

88-89

ISUZU 6BD1 ENGINE

Cylinder Head Cover Assembly

90-91

Cylinder Head Assembly

92-93

Cylinder Block Assembly

94-97

Oil Pan and Level Gauge Assembly

98-99

Camshaft and Valve Assembly

100-101

Crankshaft Piston and Flywheel Assembly

102-103

Timing Gear and Flywheel Housing Assembly

104-105

Inlet Manifold Assembly

106-107

Exhaust Manifold Assembly

108-109

Ventilation Assembly

110-111

Water Pump and Corrosion Resistor Assembly ....

112-113

Thermostat and Housing Assembly

114-115

Engine Water Piping Assembly

116-117

Fan and Fan Belt Assembly

118-119

Fuel Injection Assembly

120-121

Fuel Filter and Bracket Assembly

122-123

Fuel Pump and Pipe Assembly

124-125

Oil Cooler and Oil Filter Assembly

126-127

Oil Pump and Oil Strainer Assembly

128-129

Oil and Vacuum Piping Assembly

130-131

Electrical Control Assembly

132-133

Starter Components Assembly

134-135

Alternator Components Assembly

136-137

Injection Pump Components Assembly

138-141

Governor Components Assembly

142-145

Feed Pump Assembly

146-147

Misc. Injection Pump Assembly

148-149

Coupling Assembly

150-151

Water Sedimenter Assembly

152-153

Switch and Relay Assembly

154-155

Terms and Condition of Sale — Parts

156

NOTE

Specification and part number are subject to change without notice.

PAGE 4 — DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01)

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Multiquip dca-60ssai operation manual Table of Contents

dca-60ssai specifications

The Multiquip DCA-60SSAI is a portable diesel generator that stands out in the world of reliable power solutions, designed for a range of applications including construction, events, and emergency backup. With its robust build and advanced features, the DCA-60SSAI has earned a reputation for durability and efficiency.

One of the primary features of the DCA-60SSAI is its powerful 60 kVA output capacity. This generator is equipped with a high-performance, water-cooled, four-stroke diesel engine, providing not only ample power but also long-lasting operation. The unit ensures reliable performance under demanding conditions, making it suitable for heavy-duty applications.

In terms of technologies, the DCA-60SSAI incorporates a state-of-the-art digital control panel. This user-friendly interface enables operators to easily monitor voltage, frequency, and operating hours, which enhances the generator's manageability. The built-in automatic voltage regulator (AVR) maintains consistent voltage output, ensuring sensitive electronic equipment can operate safely and efficiently.

Moreover, the generator features a sound-attenuated enclosure that significantly reduces noise levels, making it more suitable for urban environments and noise-sensitive applications. This design does not only provide peace and quiet but also protects the internal components from the elements, extending the life of the generator.

When it comes to fuel efficiency, the DCA-60SSAI is optimized to consume less diesel compared to traditional generators of similar capacity. This fuel efficiency not only reduces operational costs but also decreases the frequency of refueling, which is a significant advantage for long-term projects or remote worksites.

Additionally, the DCA-60SSAI is equipped with multiple output options. This versatility makes it ideal for various applications, whether powering construction equipment, lighting, or other essential machinery on-site. Safety features like low oil pressure shutdown and emergency stop buttons ensure that the generator operates safely and that operators are protected.

In summary, the Multiquip DCA-60SSAI is a powerful, efficient, and versatile diesel generator designed to meet the demands of industrial and commercial applications. With its durability, advanced features, and user-friendly technologies, it provides reliable power solutions that users can depend on in any situation.