Multiquip DCA125USI

PAGE 2 — DCA125USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11)

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

Contents

Main MODEL DCA125USI 60 HZ GENERATOR Page REPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA125USI 60 Hz Generator Component Drawings DCA125USI 60 HZ GEN. OPERATION AND PARTS MANUAL REV. #1 (03/25/11) PAGE 5 PARTS ORDERING PROCEDURES www.multiquip.com Ordering parts has never been easier! Order Part s to log in and save! Choose from three easy options: When ordering parts, please supply: SAFETY MESSAGES GENERAL SAFETY GENERATOR SAFETY ENGINE SAFETY FUEL SAFETY TOWING SAFETY ELECTRICAL SAFETY Power Cord/Cable Safety Grounding Safety BATTERY SAFETY ENVIRONMENTAL SAFETY SPECIFICATIONS DIMENSIONS Page INSTALLATION OUTDOOR INSTALLATION INDOOR INSTALLATION MOUNTING GENERATOR GROUNDING GENERAL INFORMATION GENERATOR ENGINE OPERATING PANEL GENERATOR CONTROL PANEL OUTPUT TERMINAL PANEL MAJOR COMPONENTS GENERATOR CONTROL PANEL Page Page ENGINE OPERATING PANEL OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION 120 VAC GFCI Receptacles Twist Lock Dual Voltage 120/240 VAC Receptacles Removing the Plastic Face Plate (Hard Wire Hookup Panel) Connecting Loads Over Current Relay LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Voltage Selector Switch Voltage Selector Switch Locking Button Generator Amperage GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC VOLTAGE GAUGES AC Voltmeter Gauge Reading AC Ammeter Gauge Reading OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3-240/139 UVWO Terminal Output Voltages 3-208V/1-120V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS 3-480/277V UVWO Terminal Output Voltages 1-240/120V UVWO Terminal Output Voltages CIRCUIT BREAKERS LUBRICATION OIL FUEL CHECK Re lling the Fuel System Refueling Procedure: COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) Operation in Freezing Weather CLEANING THE RADIATOR AIR CLEANER FAN BELT TENSION BATTERY Battery Cable Installation ALTERNATOR WIRING PIPING AND HOSE CONNECTION GENERATOR START-UP PROCEDURE BEFORE STARTING STARTING STARTING (MANUAL) Page GENERATOR SHUT-DOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION AIR CLEANER Air Cleaner with Dust Indicator FUEL ADDITION Removing Water from the Fuel Tank Cleaning Inside the Fuel Tank FUEL TANK INSPECTION Replacing Fuel Filter CHECK OIL LEVEL Replacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANING GENERATOR STORAGE JACKET WATER HEATER AND INTERNAL BATTERY CHARGER 120 VAC INPUT RECEPTACLES (OPTIONAL) TRAILER MAINTENANCE BRAKES Brake Adjustment Hydraulic Surge Brakes Actuator TIRES/WHEELS/LUG NUTS Tire Wear/In ation Suspension Lug Nut Torque Requirements Page Page Page Page TROUBLESHOOTING (GENERATOR) TROUBLESHOOTING (DIAGNOSTIC LAMP) METHOD OF OPERATION Page EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LIST NO. Column PART NO. Column QTY. Column SUGGESTED SPARE PARTS DCA125USI WHISPERWATT GENERATOR WITH ISUZU 4HK1X DIESEL ENGINE 1 to 3 units Page GENERATOR ASSY. Page CONTROL BOX ASSY. Page CONTROL BOX ASSY. (CONTINUED) Page ENGINE AND RADIATOR ASSY. Page Page Page ENGINE AND RADIATOR ASSY. (CONTINUED) Page OUTPUT TERMINAL ASSY. Page BATTERY ASSY. Page MUFFLER ASSY. Page FUEL TANK ASSY. Page ENCLOSURE ASSY. PART1. Page ENCLOSURE ASSY. PART 1 (CONTINUED) Page ENCLOSURE ASSY. PART 2. Page ENCLOSURE ASSY. PART 2 (CONTINUED) Page DCA125USI 60 HZ GEN. OPERATION AND PARTS MANUAL REV. #1 (03/25/11) PAGE 83 RUBBER SEALS ASSY. NO. PART NO. PART NAME QTY. REMARKS Page NAMEPLATE AND DECALS ASSY. Page NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 88 DCA125USI 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #1 (03/25/11) TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS FREIGHT POLICY MINIMUM ORDER RETURNED GOODS POLICY Page OPERATION AND PARTS MANUAL Your Local Dealer is: HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MEXICO UNITED KINGDOM CANADA