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Multiquip DCA125USI manual

Models: DCA125USI

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NOTES

DCA125USI 60 HZ GEN. • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11) — PAGE 51

Image 51

Multiquip DCA125USI manual

Contents

This Manual Must Accompany the Equipment AT ALL Times Model DCA125USIProposition 65 Warning Reporting Safety Defects AdministratorNhtsa DCA125USI 60 Hz Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentElectrical Safety Device. All installations should be Never use gas piping as an electrical ground Environmental Safety Battery SafetyDCA125USI SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Owing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelModule Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP ProcedureBefore Starting StartingPre-Heat Lamp To shutdown the generator, use the following procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Through 8 and as listed below Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/Inﬂ ationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic LampPage Sample Parts List Explanation of Code in Remarks ColumnXxxxx only Not Used on To 3 units Suggested Spare PartsGenerator Assy FAN Part Name QTY. RemarksIncludes Items W/# Field AssyControl BOX Assy Switch Bracket Push Button SwitchDiagonastic Switch Selector SwitchControl BOX Assy SWITCH, Panel Light Switch CoverAlarm Lamp Water Temperature GaugeEngine and Radiator Assy BAND, AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner Bracket AIR CleanerEngine and Radiator Assy Hose Joint ConnectorAIR Duct Hose Blow by HoseEngine and Radiator Assy BRACKET, FAN Shroud BRACKET, Inter CoolerCooler Hose FAN ShroudOutput Terminal Assy Output Window Terminal BoardOutput Terminal Bolt Terminal CoverBattery Assy Battery Bolt SET BatteryBattery Sheet Battery BandMuffler Assy Muffler GasketBolt SET Fuel Tank Assy Connect Hose Fuel TankFuel Tank CAP Fuel Sender UnitEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part COVER, Radiator CAP Back PlateDuct Over COVER, Front FrameEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Seal Rubber WasherManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Output Terminal Group Battery GroupControl BOX Group Engine & Radiator GroupNameplate and Decals Assy Enclosure Group Fuel Tank GroupFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help