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Multiquip DCA125USI manual Control BOX Assy

Models: DCA125USI

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CONTROL BOX ASSY.

PAGE 56 — DCA125USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11)

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Multiquip DCA125USI manual Control BOX Assy

Contents

Model DCA125USI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Nhtsa Reporting Safety DefectsAdministrator Table of Contents DCA125USI 60 Hz GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engine Never use gas piping as an electrical ground Electrical SafetyDevice. All installations should be Battery Safety Environmental SafetySpecifications DCA125USIDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available ModuleTerminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Twist Lock Dual Voltage 120/240 VAC Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator Outputs Generator Output VoltagesAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Before StartingStarting Starting ManualPre-Heat Lamp Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator, use the following procedureAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes Through 8 and as listed belowSuspension TIRES/WHEELS/LUG NutsTire Wear/Inﬂ ation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostic Lamp Method of OperationPage Xxxxx only Not Used on Sample Parts ListExplanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy Part Name QTY. Remarks Includes Items W/#Field Assy FANControl BOX Assy Push Button Switch Diagonastic SwitchSelector Switch Switch BracketControl BOX Assy Switch Cover Alarm LampWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Bolt SET MufflerGasket Fuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Manual PAK Seal RubberWasher Rubber Seals Assy Part Name Nameplate and Decals Assy Battery Group Control BOX GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Fuel Tank Group Enclosure GroupTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help