General Inspection Prior to Operation

This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.

GLW-180HPRE-SETUP

Circuit Breaker

To protect the generator from an overload, a single-pole 40 amp circuit breaker is provided on the control box. Make sure to switch this circuit breaker to the "OFF" position prior to starting the engine.

Ground

The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground path should be of #8 size wire.

Connect the terminal of the ground wire between the lock washer and the nut at the base of the generator and tighten the nut fully. Connect the other end of the ground wire to a grounding rod as shown in Figure 3.

Extension Cable

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 2 ) as a guide for selecting the proper extension cable size.

Table 2. Extension Cable Selection (60 Hz, Single Phase Operation)

 

Load In

 

Maximum Allowable Cable Length

 

Current in

Watts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 120

#10 Wire

 

#12 Wire

 

#14 Wire

 

#16 Wire

 

 

 

 

 

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

1000 ft.

 

600 ft.

 

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

5

600

500 ft.

 

300 ft.

 

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

7.5

900

350 ft.

 

200 ft.

 

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

10

1200

250 ft.

 

150 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

150 ft.

 

100 ft.

 

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

125 ft.

 

75 ft.

 

50 ft.

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 14 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)

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Multiquip operation manual GLW-180H PRE-SETUP, Load