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MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller T50M/T80M, General Information
Models:
MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller
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Troubleshooting
Install
Error codes
Diagrams For Sidewall Venting
Dimension
Maintenance
1 Connection Wiring Directly to Central Heating Circulator
Start-Up Procedures
E. Adjusting The Temperature On The Munchkin Display
D. Combustion Chamber Coil Cleaning Instructions
Page 6
Image 6
GENERAL INFORMATION
DIMENSIONS
T50M/T80M
Figure
1-3
6
Page 5
Page 7
Page 6
Image 6
Page 5
Page 7
Contents
MUNCHKIN HIGH EFFICIENCY HEATER with the “925” Controller
WHAT TO DO IF YOU SMELL GAS
Installing, Operating & Maintaining
USING THIS MANUAL
USING THIS MANUAL
WARNINGS
SPECIAL ATTENTION BOXES
TABLE OF CONTENTS
TABLE OF CONTENTS
PART 1. GENERAL INFORMATION
GENERAL INFORMATION
T50M/T80M
RECOMMENDED SERVICE CLEARANCES
80M/140M/199M
GENERAL INFORMATION
DIMENSIONS
T50M/T80M
GENERAL INFORMATION
140M/199M
GENERAL INFORMATION
GENERAL
ACCESSIBILITY CLEARANCES
GENERAL INFORMATION
CODES & REGULATIONS
PART 2. ELECTRICAL
Note Service clearance of the Munchkin See Section 1, Figures 1-1 and
GENERAL INFORMATION / ELECTRICAL
DANGER
DANGER
DANGER
ELECTRICAL
Figure 2-1 Connection Wiring Directly to Central Heating Circulator
ELECTRICAL
PART 3. GAS CONNECTION
GAS CONNECTION
GAS CONNECTION
DUNGS GAS VALVE
DANGER
PART 4. VENTING
Foam Core Pipe is not to be used in connecting the exhaust pipe
DANGER
DANGER
VENTING
B. VENTING THE MUNCHKIN
VENTING
EXIT TERMINALS OF MECHANICAL DRAFT AND DIRECT-VENT VENTING SYSTEM
REFERENCE THE NATIONAL FUEL GAS CODE 2002 EDITION
VENTING
Do not exceed the 85 foot maximum requirement intake plus exhaust piping added together including fitting allowance
existing appliance
DANGER
The Munchkin is not intended to be common vented with any other
VENTING
DIAGRAMS FOR SIDEWALL VENTING
VENTING
VENTING
DIAGRAMS FOR VERTICAL VENTING
VENTING
PART 5. PIPING
PIPING
PIPING
B. CIRCULATOR SIZING
PIPING
C. FILL AND PURGE HEATING SYSTEM
Piping Symbol Legend
PIPING
D. PIPING ILLUSTRATIONS
Drawing 1A
Standard Munchkin boiler
Retrofit piping zoning with valves Space heating mode
PIPING
Standard Munchkin boiler
Retrofit piping zoning with valves Domestic water heating mode
Drawing 1B
PIPING
Standard Munchkin boiler
Preferred piping zoning with valves Space heating mode
Drawing 2A
PIPING
Standard Munchkin boiler
Preferred piping zoning with valves Domestic water heating mode
Drawing 2B
PIPING
Standard Munchkin boiler
Preferred piping zoning with circulators Space heating mode
Drawing 2C
PIPING
Standard Munchkin boiler
Preferred piping zoning with circulators Domestic water heating mode
Drawing 2D
PIPING
Drawing 2E
Standard Munchkin boiler Preferred piping
multiple boilers / zoning with circulators Space heating mode
PIPING
Drawing 2F
Standard Munchkin boiler Preferred piping
PIPING
PART 6. START-UP PROCEDURES
START-UP PROCEDURES
START-UP PROCEDURES
result, causing property damage, personal injury or loss of life
FOR YOUR OWN SAFETY READ BEFORE OPERATING
DANGER
F. STATUS MENU
START-UP PROCEDURES
E. ADJUSTING THE TEMPERATURE ON THE MUNCHKIN DISPLAY
Function Value
instantly, or death from scalds. Children, disabled, and elderly
START-UP PROCEDURES / SERVICING
Water temperature over 125 degrees F. can cause severe burns
DANGER
A. MUNCHKIN ERROR CODE
PART 7. TROUBLESHOOTING
TROUBLESHOOTING
B. BOILER ERROR
Code
TROUBLESHOOTING
Table 7-1 925 Control Board Error Codes
Description
TROUBLESHOOTING
RESISTANCE TABLES
PART 8. MAINTENANCE
MAINTENANCE
DANGER
MAINTENANCE
D. COMBUSTION CHAMBER COIL CLEANING INSTRUCTIONS
DANGER
E. MUNCHKIN CONTROLLER
MAINTENANCE
CONTROL WIRING LAYOUT
Caution Do not replace with any amperage other than 6.3A
MAINTENANCE
MAINTENANCE
Page
Page
Munchkin R1
2004 Heat Transfer Products, Inc
LP-61 REV. 1/17/05