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MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller 140M/199M, General Information
Models:
MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller
1
7
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Troubleshooting
Diagrams For Sidewall Venting
Dimension
Maintenance
Control Wiring Layout
Start-Up Procedures
Piping Symbol Legend
Recommended Service Clearances
Accessibility Clearances
Using This Manual
Page 7
Image 7
GENERAL INFORMATION
DIMENSIONS
80M
Figure
1-4
140M/199M
Figure
1-5
7
Page 6
Page 8
Page 7
Image 7
Page 6
Page 8
Contents
WHAT TO DO IF YOU SMELL GAS
MUNCHKIN HIGH EFFICIENCY HEATER with the “925” Controller
Installing, Operating & Maintaining
SPECIAL ATTENTION BOXES
USING THIS MANUAL
WARNINGS
USING THIS MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS
GENERAL INFORMATION
PART 1. GENERAL INFORMATION
GENERAL INFORMATION
RECOMMENDED SERVICE CLEARANCES
80M/140M/199M
T50M/T80M
T50M/T80M
DIMENSIONS
GENERAL INFORMATION
GENERAL INFORMATION
140M/199M
CODES & REGULATIONS
ACCESSIBILITY CLEARANCES
GENERAL INFORMATION
GENERAL
Note Service clearance of the Munchkin See Section 1, Figures 1-1 and
PART 2. ELECTRICAL
GENERAL INFORMATION / ELECTRICAL
ELECTRICAL
DANGER
DANGER
DANGER
ELECTRICAL
Figure 2-1 Connection Wiring Directly to Central Heating Circulator
GAS CONNECTION
PART 3. GAS CONNECTION
DUNGS GAS VALVE
GAS CONNECTION
DANGER
PART 4. VENTING
Foam Core Pipe is not to be used in connecting the exhaust pipe
DANGER
VENTING
DANGER
B. VENTING THE MUNCHKIN
EXIT TERMINALS OF MECHANICAL DRAFT AND DIRECT-VENT VENTING SYSTEM
VENTING
REFERENCE THE NATIONAL FUEL GAS CODE 2002 EDITION
Do not exceed the 85 foot maximum requirement intake plus exhaust piping added together including fitting allowance
VENTING
VENTING
DANGER
The Munchkin is not intended to be common vented with any other
existing appliance
VENTING
DIAGRAMS FOR SIDEWALL VENTING
VENTING
VENTING
DIAGRAMS FOR VERTICAL VENTING
PIPING
PART 5. PIPING
B. CIRCULATOR SIZING
PIPING
C. FILL AND PURGE HEATING SYSTEM
PIPING
PIPING
Piping Symbol Legend
D. PIPING ILLUSTRATIONS
PIPING
Standard Munchkin boiler
Retrofit piping zoning with valves Space heating mode
Drawing 1A
PIPING
Retrofit piping zoning with valves Domestic water heating mode
Drawing 1B
Standard Munchkin boiler
PIPING
Preferred piping zoning with valves Space heating mode
Drawing 2A
Standard Munchkin boiler
PIPING
Preferred piping zoning with valves Domestic water heating mode
Drawing 2B
Standard Munchkin boiler
PIPING
Preferred piping zoning with circulators Space heating mode
Drawing 2C
Standard Munchkin boiler
PIPING
Preferred piping zoning with circulators Domestic water heating mode
Drawing 2D
Standard Munchkin boiler
PIPING
Standard Munchkin boiler Preferred piping
multiple boilers / zoning with circulators Space heating mode
Drawing 2E
Standard Munchkin boiler Preferred piping
Drawing 2F
PIPING
START-UP PROCEDURES
PART 6. START-UP PROCEDURES
DANGER
result, causing property damage, personal injury or loss of life
FOR YOUR OWN SAFETY READ BEFORE OPERATING
START-UP PROCEDURES
Function Value
START-UP PROCEDURES
E. ADJUSTING THE TEMPERATURE ON THE MUNCHKIN DISPLAY
F. STATUS MENU
Water temperature over 125 degrees F. can cause severe burns
START-UP PROCEDURES / SERVICING
instantly, or death from scalds. Children, disabled, and elderly
DANGER
B. BOILER ERROR
PART 7. TROUBLESHOOTING
TROUBLESHOOTING
A. MUNCHKIN ERROR CODE
Description
TROUBLESHOOTING
Table 7-1 925 Control Board Error Codes
Code
RESISTANCE TABLES
TROUBLESHOOTING
MAINTENANCE
PART 8. MAINTENANCE
DANGER
MAINTENANCE
D. COMBUSTION CHAMBER COIL CLEANING INSTRUCTIONS
DANGER
Caution Do not replace with any amperage other than 6.3A
MAINTENANCE
CONTROL WIRING LAYOUT
E. MUNCHKIN CONTROLLER
MAINTENANCE
MAINTENANCE
Page
Page
2004 Heat Transfer Products, Inc
Munchkin R1
LP-61 REV. 1/17/05