Unbalanced 3-Phase Supply Voltage

Voltage unbalance occurs when the voltages of all phases of a 3-phase power supply are no longer equal. This unbalance reduces motor effi ciency and performance. Some underlying causes of voltage unbalance may include: Lack of symmetry in transmission lines, large single-phase loads, and unbalanced or overloaded transformers. A motor should never be operated when a phase imbalance in supply is greater than 2%.

Perform the following steps to determine the percentage of voltage imbalance:

Grounding

WARNING:

The unit cabinet must have an uninterrupted or unbrokenelectricalgroundtominimizepersonal injury if an electrical fault should occur. Do not use gas piping as an electrical ground!

This unit must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical Code. Use the grounding lug provided in

1. M e a s u r e t h e l i n e voltages of your 3-phase power supply where it enters the building and at a location that will only be dedicated to the unit installation. (at the units circuit protection or disconnect).

Example:

AB = 451V

BC = 460V

AC = 453V

the control box for grounding the unit.

STARTUP AND ADJUSTMENTS Pre-Start Check List

Prior to start-up, complete the following inspection:

Verify the unit is level and condensate can drain. Check

condensate drain line(s) for proper slope and trap.

Verify the air handler is mounted securely.

Verify the surrounding area and top of the unit is free

from obstructions and debris.

2. Determine the average voltage in the power supply.

In this example, the measured line voltages were 451, 460, and 453.The average would be 454 volts (451 + 460 + 453 = 1,364 / 3 = 454).

3. Determine the maximum deviation:

Example:

From the values given in step 1, the BC voltage (460V) is the greatest difference in value from the average:

 

 

460 - 454 = 6

 

 

Highest Value

 

 

 

 

 

 

454 - 451 = 3

 

 

 

 

 

 

454 - 453 = 1

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Determine

percent

of

 

 

 

 

 

 

Example:

voltage imbalance

by

 

using the

results from

 

 

 

6

 

steps 2 & 3 in the following

100 x

= 1.32%

 

454

equation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

max voltage deviation

from average voltage

% Voltage Imbalance = 100 x

average voltage

The amount of phase imbalance (1.32%) is satisfactory since the amount is lower than the maximum allowable 2%. Please contact your local electric utility company if your voltage imbalance is more than 2%.

Check all ductwork connections. Make sure the duct

work is adequetly sealed to prevent air leakage.

Check all coil connections for leaks.

Verify that the line voltage power leads are securely

connected and the unit is properly grounded.

Verify that the low voltage wires are securely connected

to the correct leads on the low voltage terminal strip.

Make sure the thermostat is wired correctly.

Verify the blower rotates properly.Check the blower belt

between the pulleys for proper tension and alignment.

Verify the power supply branch circuit overcurrent

protection is sized properly.

Verify all fi lters are in place and all equipment access/

control panels are in place

Motor Sheave Adjustment

The motor sheave consists of an outer, moveable pulley face and an inner stationary face. To adjust the motor sheave,

1.Relieve the belt pressure by loosening motor mount bolts and the belt tensioning bolts on the motor mount.

2.Move the blower fan belt out of the way (if necessary) and loosen the set screw in the outer sheave face.

3.Rotate the face in increments of one half or full turns only. NOTE: This maintains the set screw position precisely over the fl ats on the pulley hub. Rotating the sheave clockwise (when viewed from the lead end of motor - opposit end of shaft) will make the blower run slower which decreases airfl ow. Rotating the sheave counter clockwise (as viewed from lead end) will cause the blower to speed up.

4.Tighten the setscrews after the desired adjustment has been made and verify the moveable face is properly secured.

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Nordyne B5SM -090 Unbalanced 3-Phase Supply Voltage, Example, Startup and Adjustments Pre-Start Check List