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North Star M165938N owner manual Diag #, Description, Generator Exploded View Rev- N

Models: M165938N

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Generator Exploded View Rev- N


	Diag #	Part #	Description	Qty

	1	171410	Hose Clamp	5
	2	777164	Positive Battery Cable	1
	3	38759	Fuel Tank Assembly	1
	4	30754	Leather Washer	4
	5	779422	Decal	1
	6	32833	Roll Cage	1
	7	33482	6mm Stud and Coupler Nut	1
	8	36298	Straight Hose Nipple	1
	9	36297	Load Block	1
	10	31770	Engine Adapter	1
	11	32811	LP/NG Hose	22”
	12	31335	Engine, GX390 Honda	1
	13	778530	Generator	1
	14	777304	Generator Cover	1
	15	36300	Regulator Assembly	1
	16	33319	LP/NG Fuel Lockoff	1
	17	777338	3/8 X 1/4 Reducer	1
	18	777119	1/2” Hose Clamp	2
	19	32798	3/4” Pipe	1
	20	35946	O-Ring	1
	21	36825	Regulator	1
	22	33435	Regulator Bracket	1
	23	31708	3/8” Split Conduit	7”
	24	31772	Vacuum Switch	1
	25	32815	Wire Harness	1
	26	32809	Elbow	1
	27	32810	Vacuum Hose	22”
	28	306459	Ground Wire	1
	29	777621	Generator Base Bracket	1
	30	33321	Fuel Cap	1
	31	34172	Isolation Mount	4
	32	32844	Lower Bracket	4
	33	778483	Generator Base	1
	34	82018	5/16-18 X 2 Hex Head Bolt	4
	35	777305	Control Box	1
	36	33277	Clip Nut, 10-32	4
	37	32797	10-32 X .75 Screw	4
	38	777108	Negative Battery Cable	1
	39	38435	Control Panel Assembly	1
	40	779396	Battery Decal	1
	41	777352	Battery Box	1
	42	31868	Battery (Not Included)	1
	43	32848	Upper Bracket	4
	44	31850	Wire Harness	1
	45	779424	Warning Decal	1
	46	33484	Nameplate	1
	47	30755	Fuel Filter	1
	48	777345	1/4” Fuel Line	15”
	49	38184	Engine Cover	1
	50	39260	Burn Warning	1
	51	32813	1/4” NPT, 1/4” Hose Barb	2
	52	777163	Gas Lockoff Bracket	1
	53	777147	Gasoline Lockoff	1

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North Star M165938N owner manual Diag #, Description, Generator Exploded View Rev- N

Contents

STOP Instructions for Installation/Set-up, Operation, Servicing, & StorageAny Questions, Comments, Problems, or Parts Orders 6,600 Watt Continuous 8,000 Watt Surge CapacityHazard Signal Word Definitions Installation / Initial Set-Up Table of ContentsOperation About Your Generator About Your GeneratorThank you for purchasing your NorthStar portable generator Read this Manual Warranty RegistrationAbout Your Generator cont’d All Rental Companies and Private Owners who loan thisSPECIFICATIONS Specifications - Item #165938NOn-Product Warning Labels Safety Label Locations - Item #165938NTo order replacement safety labels, call NorthStar Product Support at Part numbersMachine Component Identification - Item #165938N REFERENCE GUIDE Machine Component Identification - Item #165938NMachine Component Identification - Item #165938N The engine and generator are mounted on rubberPower Load Planning & Management Example conversion to wattsExample Power Load Planning & Management cont’dSTAGGERING LOADS Steps for Installation / Initial Set-Up Installation / Initial Set-Up2. Planning the Power Load 4. Setting up generator for the type of power generation you needNatural Gas NG 3. Gas Hook-up Installation for Natural Gas or LPG if neededand installed by your gas utility technician at the time Hook-upInstallation / Initial Set-Up You will need a minimum 100 lb. LPG gas tank to operate the generatorDANGER 4. Set-up either as a BUILDING BACK-UP or PORTABLE Power SourceUsing as a Back-up Power Source for a Building Installation / Initial Set-UpPortable Power Using as aWhen using the generator as a portable power source, you can plug SourceInstallation / Initial Set-Up Use of damaged electric cords can cause electric shock or fireWARNING Carbon monoxide poisoning hazard 5. Select a Suitable SiteOutdoors only dangerous carbonHot exhaust Choose a location where the generator will NOT be exposed to rainNo wet conditions The exhaust gas from your generator is extremely hot and can cause6. Grounding the generator Installation / Initial Set-UpWARNING Battery hazards 7. Battery InstallationInstallation / Initial Set-Up 2. Preparing for Operation 3. Starting the Engine a Using LP/NG 1. General safety rules for operationOperation Procedures 1. General Safety Rules for Operation b Using Gasoline 4. Checking Generator OutputOperation cont’d gasoline, and from persons carrying a static electric charge Static electricity and filling the gasoline tankOperation cont’d 2. Preparing for Operation Perform scheduled maintenance as needed Check/add oilCheck the oil level using the dipstick and add oil as needed Position generator Ground generatorWARNING Static electric spark hazard Fill gasoline tank if using gasolineWARNING Gasoline fire/explosion hazard Operation cont’dOperation cont’d Start LPG/NG supply if usingNatural Gas Propane LPGInspect Fuel System / Check for Leaks Personal Protection Operation cont’d3. Starting the Engine Using LP/NGTo start engine using LP or Natural Gas Operation cont’dTo start engine using gasoline Using GasolineOperation cont’d Slight variation in voltage/speed with changing electrical loads 4. Checking Generator OutputOperation cont’d Using as a Back-up Power Source for a Building 5. Connecting LoadsUsing as a Portable Power Source Operation cont’d7. Stopping 6. Switching Fuels during operationStop the engine using the following steps Operation cont’dDisconnect loads & turn off fuel supply Cool engine before storing When you are finished using the generator, you must8. Storage & Exercise Choose a storage location Prevent accidental startingPrepare engine for long term storage if needed Perform regular maintenanceOperation cont’d Maintenance & Repair Maintenance & RepairFollow safety rules Perform engine maintenance Check receptacles Clean & inspect spark arrestor if equipped Keep generator clean Maintenance & Repair cont’dfor any questions, problems, or parts orders Recharge and maintain battery if electric startProblem TROUBLESHOOTINGTroubleshooting Possible CausesBattery Safety Summary of Important Safety Information for OperationSafety - Installation & Set-up GeneralInstallation / Initial Set-up Safety Summary of Important Safety Information for Operation cont’dSafety - Before Use Know how to operatePropane & Natural Gas Safety Safety - During UseGasoline Safety Personal protective equipmentSummary of Important Safety Information for Operation cont’d o Sparking or arcs from generator o Loss of electrical outputSafety - Inspection/Maintenance Safety - After useSummary of Important Safety Information for Operation cont’d Generator Exploded View Rev- N Description Diag #Generator Exploded View Rev- N Diag # Wiring Diagram Rev- NDescription Item # Generator Head Exploded View Rev- NDescription