Okijet
About This Manual
Service Guide OJ2010
Table of Contents
Failure and Repair Analysis
Board Diagrams
Table of Contents
About This Manual Copyright
General Information
Product Specifications
Overview
Printer Weight
Physical Specifications
Dimensions
Power Frequency 50/60 Hz Energy Star Rating
Power Requirements 1.3.01 Input Power
Power Consumption
Acoustic Rating Printing 45 dBA
Ambient Temperature and Relative Humidity RH Operation
Environmental Conditions
Altitude
Agency Approvals 1.5.01 Listings
Vcci
Operational Specifications
Page
Paper Loading
Auto Feed
Step Number
Page
Manual Feed
Page
Guide or .3 for further information
Print Method
Thermal InkJet
Print Resolution
Print Modes
Printer Speed versus System Speed
Product Specifications Print Speed
Graphics Device Interface GDI
Question
Improving Performance
Print Media Paper Specifications
Manual
Length
Auto
Number of Copies Original One Thickness Paper
Weight
Recommended 20 lb g/m
Auto Normal
Heavy weight / stiff
Width
Card Stock Index Cards
Paper Feed Path Auto Manual
Cut Sheet
Envelopes
Auto Feed
Manual Feed
Orientation
Feed Method Type Specifications
Labels
Manual Paper 32 to 49 lb to 185 g/m2 Polyester Lb g/m2 Vinyl
Transparency
Memory Specifications
Color Print Cartridge
Consumables
Black Print Cartridge
Refer to the Users Guide or .3 for further information
Options
At this time, no options are available for the unit
Reliability
Principles of Operation
Electrical Operation
Emulations
Interface
Memory
Operator Panel
Service Handbook for further information
Parallel Port
Power On Self Test Post Sequence
Power Supply
System Board
Mechanical Operation 2.2.01 Paper Feed
Paper Feed Methods
Paper Feed Path
Paper Loading
Envelope Orientation
Auto Feed
Manual Feed
Page
Printhead Mechanism
Page
Print Modes
Print Resolution
Print Speed
Example
Page
Print Quality Enhancement Technique Pqet Edge Smoothing
Spacing
Wiper
Maintenance Station
Maintenance Station Assembly
Cap
Maintenance and Disassembly
Cleaning / Lubrication
Maintenance Items
Disassembly / Adjustments
Maintenance Precautions
System Board Refer to
Refer to .3 of this Service Handbook
DISASSEMBLY/ASSEMBLY Procedures
Part Item Comment Appendix B Number Description Reference
Cord Power Rspl B.2.05
Preliminary Items
Base Assembly
Feet 50516901 Gutter Pad Base Assembly
Assembly Base
Includes the parts listed below
Exit Tray
Carrier Belt
Remove the front cover
Carrier Frame Assembly
Rspl
Page
Carrier Transport Motor
Maintenance and Disassembly Code Module / Eprom
N/A Eprom B.2.05
Edge Guide Assemblies and Paper Load Shaft
Page
Ejectors
50929601 Arm Ejector Rspl B.2.04
Encoder Card
Encoder Strip
Feed Arm Assembly
Front Cover
Assembly Front Cover Rspl B.2.02
Access Cover B.2.02
Button B.2.02
50516901 Gutter Pad Base Assembly Rspl B.2.02
Gutter Pad
Inside Idler Gears
51236201 Gears B/M Rspl B.2.03 , B.2.04
Large Feed Roller
Assembly Large Feed Roller B/M
Rspl B.2.04
Large Outside Gear
Rspl B.2.03 ,B.2.04
N/A
Left Side Frame Assembly
Gear Small Compound
Maintenance Station Assembly
Page
Maintenance Wipers and Caps
Page
Manual Insert Tray
Rspl B.2.08
Mid Frame Assembly
Rspl B.2.03
Paper Feed Motor
Includes the three parts listed below
Paper Guide and End of Form EOF Flag Assembly
Assembly Paper Guide Rspl Includes the parts listed below
Paper Load Door
Pick Roll Hub, Shaft, and Envelope Bucklers
N/A Spacer PP
58237001 Packet Accessory Parts
N/A E-Ring PP
Power Supply
Printhead Cable and Paper Deflector
56632001 Cable Printhead With Folds Rspl B.2.06
Printhead Carrier Assembly
Page
Printhead Rubber Backer
Rspl B.2.06
Rear Cover
Right Side Frame Assembly
Small Feed Roll Shaft, Rollers, and Flap
System Board
Includes the parts listed below N/A Jumper 2-Pin PP
55078701 Board System w/o Eprom
Adjustments
Procedure
Printhead Alignment General Information
Page
Ink Counter
Resets
Error Log
Cleaning
Cleaning Schedule
There is no regular schedule for cleaning
Cleaning Tools
Run the Nozzle Test to clean purge
Cleaning the Carrier Contacts in this
Section of the Service Handbook
Refer to the Nozzle Test
Page
Nozzle Test General Information
Procedure
If the line is still broken, wipe the nozzles and contacts
Wipe the Nozzles and Contacts
Clean the Carrier Contacts
Page
Lubrication
Lubrication Schedule
There is no regular schedule for lubrication
Lubrication Types and Amounts
Areas Not Lubricated
All Other Returns
Return for Service
Shipping Instructions
Print Cartridge Maintenance 3.7.01 General Information
Page
Installation
Page
Page
Replacement Note
Do not touch the copper-colored area
Refer to .3 for a sample alignment test pattern
Black
Color
Disposal
Do not shake the cartridge
Failure and Repair Analysis
Overview 4.1.01 Introduction
Printer Serial Number Identification
Header
Code Level Identification
Refer to .8 for information on printing the test
Reporting Problems 4.2.01 General Information
Problem Lists
Reporting Methods
Troubleshooting Updates 4.3.01 General Information
Troubleshooting Tips 4.4.01 Preliminary Checks
Operational Errors
Problem Categories
Service Error Indicators Power on light flashes
Power-On-Self-Test Post Sequence Fails
Start Here Flowchart
YES
Tips for Preventing Image Problems
Printer output is light or blurred
Common Problems
Nothing happens when the printer is powered on
Printer output is smudged or dark
Black portions of graphics do not align with color portions
Characters do not align correctly at the left margin
Handbook
Solid black areas on transparencies contain white streaks
Old document prints with different fonts
Unexpected characters are printed or characters are missing
Printer prints very slowly
Paper jams
Envelopes skew or fail to feed correctly
Paper fails to feed
Paper skews or buckles
Transparencies stick together in the exit tray
Smudged Or Dark Output
Abnormal Output
Output Samples Light Or Blurred Output
Improperly Formed Or Misaligned Characters
Service Handbook
Characters With White Lines
Page
This Service Handbook
Fault Alarms
Flashing Power Light Error Indicator Table
Replace the Code Module and / or the system board
Correct Post
Post Interrupted by Errors
Post Symptoms List
Symptom Lists Carrier Transport Problems
Print Quality Problems Voids in Characters
Power Problems No power in machine
No Power on light
Paper fails to exit
Print lines crowded
Ink Smearing
Vertical streaks on paper
Repair Analysis Procedures RAPs 4.7.01 Using the RAPs
Refer to .6 of this Service Handbook
RAP Index
Description RAP Number
RAP 01 Envelope Feed Service Check
RAP 02 First Print Line Service Check
Refer to .8 of this Service Handbook
RAP 03 Maintenance Service Check
Carrier movement to the left uncaps the printheads
RAP 04 Paper Feed Service Check
Service Handbook for paper specifications
Page
Page
RAP 05 Paper Path Service Check
RAP 06 Parallel Port Service Check
RAP 07 Power Service Check
RAP 08 Print Quality Service Check
Page
RAP 09 Transport Service Check
Do not lubricate the rod or the carrier rod bearing surface
Page
Tests
Test
Interpreting the Test
Page
Parallel Port Test
Parallel Port Wrap Plug
Pins 11 Pins 15 Pins 34, 35,
Encoder Sensor Test
Page
End of Forms Sensor Test
Initialize Error Log
Printer Error Log Recovery
Resistance Checks 4.9.01 General Information
Transport Motor
Checkpoint Locations
Paper Feed Motor
Chapter a Board Diagrams
Index to Charts
Description Board Designation Section
System Board
None
Jumpers J12, Communications Jumper J13, Test
Page
Service Guide OJ2010
Encoder Card
Page
Resistance Checkpoints
Checkpoint Locations
Chapter B Illustrated Parts Listing
Format
Current Part Numbers
Remember
Definition of Terms
Page
Parts Ordering Information
Placing a Parts Order
Page
Charts
Description Section
Page
Printer
Covers
LED Lens Part 53074901 Cover Rear
Frames
53347601 Frame Carrier
Paper Feed
50929601 Arm Ejector
Electronics
69G4188 Screw Ground Jumper Mounting PP Jumper 2-Pin PP
Carrier
50220201 Assembly Encoder
Carrier Transport
69G4188 Tensioner Encoder Strip PP Cuff Tensioner PP
Sheet Feeder
53075101 Assembly Paper
50111801 Assembly
Packing Materials
Consumables
Documentation
Okidata P/N Description Comments Disassembly
Refer to Section B.2.13 of this Service Handbook
Refer to B.1.02
Refer to Section B.2.13 of this Service Handbook
Service Training Kit Revision List