Step #3

Using 5mm hex (Allen) wrench, tighten the two lower fork crown pinch bolts completely. Please note that these bolts should be tightened until the

Compression Bolt

Top Cap

Handlebar

Tightening/Preloading Aheadset

Stem Installation

fork is secure only, DO NOT OVER TIGHTEN, or damage to the lower fork crown may occur.

Stingray Scooter Front

1.

Fender Assembly

After the first fork leg is installed:

1.Assemble front fender to fork leg and hand tighten bolt. When installing second fork leg, remove fender mounting bolt first, assemble fork leg, and re-install fender mounting bolt.

Hand tighten.

At the end of fork assembly:

2.After fork and front wheel are completely assembled, center fender and tighten both mounting bolts securely.

2.

 

Stem Clamp Bolts

 

 

Spacer

 

 

Bearing Race

 

 

Bearing Retainer

 

Installed

 

Tube

by

Upper Headset Cup

Steerer

factory

 

 

 

Bearing Retainer

fork

Headset Wedge

Bearing Dust Cover

Star Nut

(Inside Steerer Tube)

Headtube

Lower Headset Cup

Bearing Dust Cover Headset Crown Race

Stem Cap

Bolts

Stem Cap

(Should be assembled on the bike already)

1.Insert the compression bolt through the top cap and the stem. Begin threading into the star nut.

2.Tighten compression bolt so it removes all play from the fork, but allows the fork to rotate smoothly.

3.Align the stem with the front wheel. Tighten the stem clamp bolts to secure the stem to the steerer tube.

Handlebar Installation

1.Remove the stem cap bolts and stem cap.

2.Insert handlebar into the stem cap.

3.Tighten the stem cap bolts equally. Note the distance between the stem and stem cap: It should be equal on the top and bottom of the stem cap. A must be equal distance.

13

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Pacific Cycle HR7633 manual Tightening/Preloading Aheadset, Stingray Scooter Front Fender Assembly