Sunken Stem Bolt System

1.Remove the protective shipping cap from the stem wedge.

2.Remove the Stem Plug from the stem. Loosen the Stem Bolt with a 6mm allen wrench.

3.Insert the stem into the headtube of the scooter. Ensure that the Minimum Insertion Line is below the top nut of the headset.

4.Align the stem and handlebar so it is in line with the front wheel.

5.Tighten the Stem Bolt with the 6mm allen wrench. Reinsert the Stem Plug into the stem.

WARNING: MINIMUM INSERTION LINE MUST BE HIDDEN WITHIN THE HEADTUBE OF THE SCOOTER.

If the stem is not inserted into the top nut to at least the “Mini- mum Insertion” mark, it is possible to over-tighten the stem bolt and damage the fork steerer tube. If these instructions are not followed, it could cause an unsafe condition and risk injury to the rider. Check steering tightness prior to riding by strad- dling the front wheel. Try turning the handlebar. If you can turn it without turning the front wheel, the stem is too loose.

Band Brake Series Installation

Step 1

Assemble the inner drum clockwise onto the rear hub. Make sure the re-entrant side is fixed toward you.

Step 2

Assemble the outer shell onto the hub axle covering inner drum and fasten the nut.

Step 3

Thread inner wire through the adjuster- screw then connect and fix its end on the brake pad control lever.

Step 4

Finely adjust the adjuster-screw to reach the perfect braking performance.

Clockwise

Hub

Inner Drum

Inner Wire

 

 

 

 

 

 

 

Outer Shell

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjuster Screws

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pad Control Lever

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fixing Nut

 

 

 

 

 

 

Re-align the handlebar with the front wheel and re-tighten the stem bolt.

Note:

1.Lubricating the drum can cause faulty braking.

2.Brake pad will wear over time. Turn adjusting barrel to compensate for pad wear. Replace brake pad before it is completely worn.

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Pacific Cycle HR7633 manual Sunken Stem Bolt System, Band Brake Series Installation, Step