HD65 & HD130 STEPPER DRIVES USER GUIDE 15

MS20 Microstep Card

Description

The HD65M and HD130M drives are fitted with the MS20 Microstep

 

Card which gives improved resolution and smoothness from a

 

standard motor. Microstepping is achieved by proportioning the

 

currents in the two motor windings so that the rotor takes up a series

 

of intermediate step positions. In this way a standard 200-step

 

motor may be made to perform 1000 steps/rev (1/5 step mode), or

 

2000 steps/rev (1/10 step mode).

 

 

 

 

 

 

Ideally the intermediate current levels will produce equally-spaced

 

step positions as well as equal dynamic torque, without exceeding

 

the dissi-pation limit of the motor. In practice this can be difficult to

 

achieve and a compromise has to be made. If the current levels are

 

plotted against rotor position the resulting profile resembles a

 

sinusoidal shape. The optimum profile varies from one type of motor

 

to another, and for this reason the MS20 card has a selection of 64

 

alternative profiles which are stored in an Eprom and selected by an

 

8-position DIL switch. This switch is accessible between the two

 

edge connectors at the rear of the drive. The card has been

 

programmed with a set of profiles which have been derived

 

theoretically.

 

 

 

 

 

 

 

 

 

 

A sinusoidally-based profile is obtained with all bit switches in the

 

"off" position. Switches 2 - 6 may be used to set in an increasing

 

binary number which will cause the profile to progressively "fill out"

 

from a sinewave (switch 2 is the least significant bit). By turning on

 

switch 7, increasing the number in switches 2 - 6 will then trim the

 

profile down towards a triangular shape. In practice this tends to be

 

more useful than the "filled out" form. Switches 1 and 8 should be

 

left permanently off.

 

 

 

 

 

 

 

 

 

A few examples are shown below

-

a "1" indicates that the switch is

 

"on" .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch position

 

 

 

Profile

 

8

 

7

6

5

4

3

 

2

 

1

 

 

 

0

 

0

0

0

0

0

 

0

 

0

Sinewave

 

 

0

 

0

0

0

0

0

 

1

 

0

Slight fill-out

 

 

0

 

0

1

0

0

0

 

0

 

0

Moderate fill-out

 

 

0

 

0

1

1

1

1

 

1

 

0

Maximum fill-out

 

 

0

 

1

0

0

0

0

 

1

 

0

Slight trimming

 

 

0

 

1

1

0

0

0

 

0

 

0

Moderate trimming

 

 

0

 

1

1

1

1

1

 

1

 

0

Maximum trimming

 

Setting Up the

Microstep

Card

Link 1 on the microstep card should be left in position "a". This link is provided for future implementation of an alternative profile in boost.

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Parker Hannifin HD130, HD65 manual MS20 Microstep Card, Description, Setting Up Microstep Card