TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL | 1 |
A. INSTALLATION CLEARANCE | .1 |
B. SPECIAL ATTENTION BOXES | .1 |
1. PREINSTALLATION | 2 |
A. CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2
B. AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . .2
C. CHIMNEY / VENT AND DRAFT CONTROL . .3 D. INSTALLATION SURVEY . . . . . . . . . . . . . . . .3 E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .3
2. BOILER PLACEMENT AND ASSEMBLY 4
A. SETTING THE BOILER . . . . . . . . . . . . . . . . . .4
B. OBSERVATION COVER ASSEMBLY (KNOCKDOWN BOILERS) . . . . . . . . . . . . . . .4
C. INSTALLATION OF FLUE COLLECTORS & COVERPLATES (KNOCKDOWN BOILERS) . .4
D. TANKLESS HEATER OR COVERPLATE . . . . .4 E. JACKET ASSEMBLY . . . . . . . . . . . . . . . . . . .4
3. PIPING AND CONTROLS | 6 |
A. PRESSURE TEST BLOCK ASSEMBLY . . . . .6 B. BOILER RETURN CLEARANCE . . . . . . . . . . .6 C. STEAM BOILER PIPING . . . . . . . . . . . . . . . . .6 D. WATER BOILER PIPING . . . . . . . . . . . . . . . . .7 E. TANKLESS HEATER OR COVERPLATE . . . . .8 F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4. | ELECTRICAL | 10 |
| A. GENERAL | .10 |
| B. BURNER WIRING | .10 |
5. BURNER SETUP & BOILER |
| |
| OPERATION | 14 |
| A. BURNER INSTALLATION | .14 |
| B. BURNER | .14 |
| C. CHECK THE BOILER CONTROLS | .14 |
| D. PURGE AIR FROM THE SYSTEM |
|
| (WATER BOILERS ONLY) | .14 |
| E. CLEAN THE BOILER |
|
| (STEAM BOILERS ONLY) | .15 |
6. | MAINTENANCE | 17 |
| A. GENERAL | .18 |
| B. DAILY MAINTENANCE (WITH BOILER |
|
| OPERATING) | .18 |
| C. WEEKLY MAINTENANCE (WITH BOILER |
|
| OPERATING) | .18 |
| D. MAINTENANCE OF SAFETY |
|
| RELIEF VALVE | .18 |
| E. MONTHLY MAINTENANCE (WITH BOILER |
|
| OPERATING) | .18 |
| F. MAINTENANCE – ANNUAL | .18 |
| G. IF A LONG SHUTDOWN IS REQUIRED . . .19 | |
7. BOILER DIMENSIONS & RATINGS | 20 | |
8. | REPAIR PARTS | 22 |