PB Heat ECT Series Piping And Controls, A.Pressure Test Block Assembly, B.Boiler Return Clearance

Models: ECT Series EC Series

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PIPING AND CONTROLS

PIPING AND CONTROLS

3. PIPING AND CONTROLS

Do not pipe boiler before jacket is NOTICE installed.

A.PRESSURE TEST BLOCK ASSEMBLY

1.Make up cold water supply connection to the boiler.

2.Install pressure gauge or pressure-temperature gauge in tapping provided. See Boiler Dimensional drawing, Figure 7.1 (Section 7).

3.Plug all open tappings in the boiler and fill with water. Apply approximately thirty (30) psig pressure. Check to make certain that all joints and fittings are water tight.

4.After all joints and connections have been proven tight, remove cold water supply and plugs from all tappings that are to be used. See Figure 7.1 (Section 7) for tapping locations.

B.BOILER RETURN CLEARANCE

Return piping must allow for opening and closing Burner Mounting Plate. PB Heat, LLC suggests installing a 1-1/4 NPT tee, a 90° elbow, and a 1-1/4 NPT x 5" long nipple in the return tapping before a vertical stand pipe is used.

3. PIPING AND CONTROLS EQUALIZER

FRONTREAR

Figure 3.1: Steam Boiler Piping, EC-03

HEADERA.PRESSURE TEST BLOCK ASSEMBLY

B.BOILER RETURN CLEARANCE EQUALIZER

RISERS

FRONTREAR

Figure 3.2: Steam Piping, EC-04 to EC-06

C.STEAM BOILER PIPING

1.Refer to the Steam Installation Survey and Hydronics Institute Residential Hydronic Heating Installation/Design Guide for guidance.

2.See Figures 3.1 and 3.2. The return from system should always enter equalizer through Hartford Loop, 2" to 4" below normal water line (see dimensional drawing for normal water line).

3.See Table 3.1 for pipe size information.

4.Use swing joints to attach header to avoid damage to the boiler due to thermal expansion and contraction of steam header pipe.

5.Pipe the steam header a minimum of 24" above the normal water line using swing joints to attach the risers into the steam header.

Table 3.1: Steam Pipe Sizing

Boiler Model No.

Risers

Header

Equalizer

 

 

 

 

EC/ECT-03-075

1-2"

 

1-1/4"

EC/ECT-03-100

1-2"

 

1-1/4"

EC/ECT-03-120

1-2"

 

1-1/4"

EC/ECT-04-125

2-2"

2-1/2"

1-1/2"

EC/ECT-04-175

2-2"

2-1/2"

1-1/2"

EC/ECT-04-175

2-2"

2-1/2"

1-1/2"

EC/ECT-05-200

2-2"

3"

1-1/2"

EC/ECT-05-250

2-2"

3"

1-1/2"

EC/ECT-06-275

2-2"

3"

1-1/2"

EC/ECT-06-300

2-2"

3

1-1/2"

 

 

 

 

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PB Heat ECT Series Piping And Controls, A.Pressure Test Block Assembly, B.Boiler Return Clearance, C.Steam Boiler Piping