TROUBLESHOOTING

Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air

sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.

PROBLEM

CAUSE

 

 

CORRECTION

 

 

 

 

 

 

 

 

Excessive tank pres-

Pressure switch does

 

Move On/Auto/Off lever to the

sure - safety valve

not shut off motor when

 

“OFF” position, if the outfit does

pops off.

compressor reaches

 

not shut off contact a Trained

 

“cut-out” pressure.

 

Service Technician.

 

 

 

Contact a Trained Service

 

Pressure switch “cut-

 

Technician.

 

out” too high.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air leaks at fittings.

Tube fittings are not tight

 

Tighten fittings where air can be

 

enough.

 

heard escaping. Check fittings

 

 

 

with soapy water solution. DO

 

 

 

NOT OVERTIGHTEN.

 

 

 

 

Air leaks at or inside

Check valve seat dam-

 

 

 

A defective check valve results in

check valve

aged.

 

a constant air leak at the pressure

 

 

 

release valve when there is pres-

 

 

 

sure in the tank and the compres-

 

 

 

sor is shut off. Replace check

 

 

 

valve. Refer the “To Replace or

 

 

 

Clean Check Valve” in the

 

 

 

“Operation” section.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air leaks at pressure

Defective pressure

 

Contact a Trained Service

switch release valve.

switch release valve.

 

Technician.

 

 

 

 

 

 

 

 

Air leaks in air tank

Defective air tank.

 

Air tank must be replaced. Do

or at air tank welds.

 

 

not repair the leak.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not drill into, weld or other-

 

 

 

wise modify air tank or it will

 

 

 

weaken. The tank can rupture or

 

 

 

explode.

 

 

 

 

Air leaks between

Leaking seal.

 

Contact a Trained Service

head and valve

 

 

Technician.

plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19 - ENG

D23269

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Porter-Cable CPLC7060V instruction manual Troubleshooting, Problem Cause Correction