Procom QN300RYLA-W, QL300RYLA Checking Gas Connections, Pressure Testing Gas Supply Piping System

Models: QN300RYLA-W QN300RYLA QL300RYLA QL300RYLA-W

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CHECKING GAS

Pressure Testing Gas Supply Piping System WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Test Pressures In Excess Of 1/2 PSIG(3.5kPa) CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local

codes. Use pipe of 1/2" diameter or greater to allow proper volume gas to heater. If pipe is too small, undue loss of pressure will occur.

Installation must include an equip- ment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).

IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male

Pressure Testing Heater CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.

CHECKING GAS

CONNECTIONS

Figure 8 -Equipment Shutoff Valve WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.

Figure 9.1 -Checking Gas Joints WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.

Manual background CAUTION: Make sure external regulator has been installed be- tween gas supply and heater. See guidelines under Connecting to Gas Supply.

Pressure Testing Gas Supply Piping System

Test Pressures In Excess Of 1/2 PSIG(3.5kPa)

1.Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.

2.Cap off open end of gas pipe where equipment shutoff valve was connected.

3.Pressurize supply piping system by either using compressed air or opening gas supply tank valve.

4.Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.

5.Correct all leaks at once.

6.Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.

threads.This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.

Manual background CAUTION: Use pipe joint sealant that is resistant to gas (PROPANE or NG).

We recommend that you install a sediment trap in supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed incorrectly, heater may not run properly.

Pressure Testing Heater

Gas Connections

1. Open equipment shutoff valve (see Figure 8).

Figure 8 -Equipment Shutoff Valve

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Figure 9.1 -Checking Gas Joints

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Procom QN300RYLA-W, QL300RYLA Checking Gas Connections, Pressure Testing Gas Supply Piping System, EquipmentShutoff Valve