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Raypak
0042B, 0066B, 0180B manual
Models:
0042B
0180B
0066B
1
35
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39
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39 pages
210 b
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Troubleshooting
Specifications
Install
Parts list
Vent Damper Wiring Diagram
Adjustment/Replacementof Components
Warranty
Electrical Wiring
Heat Exchanger Re-Assembly
Servicing Procedures
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Contents
INSTALLATION AND OPERATING INSTRUCTIONS
FOR YOUR SAFETY
RaythermTM Type H RESIDENTIAL BOILERS Models
0042B, 0066B,0090B 0135B, 0180B
SERVICING PROCEDURES
Contents
GENERAL SPECIFICATIONS
INSTALLATION PROCEDURES
RECEIVING EQUIPMENT
GENERAL SPECIFICATIONS
CLEARANCEREQUIREMENTS
3. INSTALLATION PROCEDURES
CODE REQUIREMENTS
MOUNTING BASE
VENTING CONNECTIONS
COMMON VENTS
VENT DAMPER INSTALLATION
Hole in Vent Damper Blade Closed Position
FLAIR DAMPER
VENT DAMPER OPERATION
VENT DAMPER WIRING DIAGRAM
WATER CONNECTIONS & SYSTEM PIPING
GAS SUPPLY CONNECTIONS
GASPRESSURE
SINGLE-ZONEPIPING
PIPING DIAGRAMS
AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE
ZONE HEATING WITH INDIRECT DOMESTIC
HOT WATER SUPPLY
ZONE VALVES HEATINGUNITS
MULTIPLE ZONES WITH ZONE VALVES
MULTIPLE ZONES WITH CIRCULATORS
WIRING DIAGRAM KEY
ELECTRICAL WIRING
WIRING DIAGRAMS
Page
Page
Fig. # 2228e
WIRING DIAGRAM Single-ZoneTaco Valve
WIRING DIAGRAM Dual-ZoneTaco Valve
WIRING DIAGRAM Dual-ZoneHoneywell Valve
Fig. #2233e Fig. #2234e
WIRING DIAGRAM System with 3 Zone Pumps
WIRING DIAGRAM: Power Vent System w/ Zone Valve
Fig. #2232e
Fig. #2223.2e
WIRING DIAGRAM Primary/Secondary Pumping System
Honeywell Zone Valve
Note Low water cut-offLWCO and system switch supplied by others
GENERAL LOCATION OF CONTROLS
SERVICING PROCEDURES
Checking the Circulator
START-UPPROCEDURES Lighting the Boiler
For Standing Pilot Models
Filling the System
FOR AUTOMATIC IGNITION MODELS
HONEYWELL PILOT
ROBERTSHAW PILOT
TO TURN OFF GAS TO THE BOILER Models
For Robertshaw valve
SHUT-DOWNPROCEDURE
TO TURN OFF GAS TO BOILER
3.For Honeywell valve
FOR AUTOMATIC IGNITION SYSTEMS
INSPECTIONSCHEDULE
INSPECTION PROCEDURES BURNERS
SAFE SHUT-DOWNTESTS LIMIT ACTION
FLAME FAILURE
REPAIRPROCEDURES
RAYPAK TUBE CLEANING KIT
HEAT EXCHANGER RE-ASSEMBLY
IMPORTANT NOTICE
TROUBLESHOOTING GUIDE
PROBLEM
SOLUTIONS
10Defective ignition module or defective gas valve
DANGER - SHOCK HAZARD
ADJUSTMENT/REPLACEMENTOF COMPONENTS
RAYPAK, INC 2151 Eastman Avenue Oxnard, CA
REPLACEMENT PARTS LIST
Page
Page
Page
PARTS REPLACEMENT
LIMITED PARTS WARRANTY
HEAT EXCHANGER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
