Manuals
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Raypak
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Household Appliance
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Boiler
Raypak
0066B, 0180B, 0042B
manual
Models:
0042B
0180B
0066B
1
36
39
39
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39 pages
210 b
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Troubleshooting
Specification
Install
Parts list
Vent Damper Wiring Diagram
Electrical Wiring
Warranty
Heat Exchanger Re-Assembly
Servicing Procedures
Raypak Tube Cleaning Kit
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Contents
FOR YOUR SAFETY
RaythermTM Type H RESIDENTIAL BOILERS Models
0042B, 0066B,0090B 0135B, 0180B
INSTALLATION AND OPERATING INSTRUCTIONS
Contents
GENERAL SPECIFICATIONS
INSTALLATION PROCEDURES
SERVICING PROCEDURES
GENERAL SPECIFICATIONS
RECEIVING EQUIPMENT
3. INSTALLATION PROCEDURES
CODE REQUIREMENTS
MOUNTING BASE
CLEARANCEREQUIREMENTS
VENTING CONNECTIONS
COMMON VENTS
VENT DAMPER INSTALLATION
Hole in Vent Damper Blade Closed Position
VENT DAMPER OPERATION
FLAIR DAMPER
VENT DAMPER WIRING DIAGRAM
GAS SUPPLY CONNECTIONS
GASPRESSURE
WATER CONNECTIONS & SYSTEM PIPING
PIPING DIAGRAMS
SINGLE-ZONEPIPING
ZONE HEATING WITH INDIRECT DOMESTIC
HOT WATER SUPPLY
ZONE VALVES HEATINGUNITS
AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE
MULTIPLE ZONES WITH CIRCULATORS
MULTIPLE ZONES WITH ZONE VALVES
ELECTRICAL WIRING
WIRING DIAGRAM KEY
WIRING DIAGRAMS
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Page
WIRING DIAGRAM Single-ZoneTaco Valve
WIRING DIAGRAM Dual-ZoneTaco Valve
WIRING DIAGRAM Dual-ZoneHoneywell Valve
Fig. # 2228e
WIRING DIAGRAM System with 3 Zone Pumps
WIRING DIAGRAM: Power Vent System w/ Zone Valve
Fig. #2232e
Fig. #2233e Fig. #2234e
WIRING DIAGRAM Primary/Secondary Pumping System
Honeywell Zone Valve
Fig. #2223.2e
Note Low water cut-offLWCO and system switch supplied by others
SERVICING PROCEDURES
GENERAL LOCATION OF CONTROLS
START-UPPROCEDURES Lighting the Boiler
For Standing Pilot Models
Filling the System
Checking the Circulator
HONEYWELL PILOT
ROBERTSHAW PILOT
TO TURN OFF GAS TO THE BOILER Models
FOR AUTOMATIC IGNITION MODELS
SHUT-DOWNPROCEDURE
TO TURN OFF GAS TO BOILER
3.For Honeywell valve
For Robertshaw valve
FOR AUTOMATIC IGNITION SYSTEMS
INSPECTION PROCEDURES BURNERS
SAFE SHUT-DOWNTESTS LIMIT ACTION
FLAME FAILURE
INSPECTIONSCHEDULE
RAYPAK TUBE CLEANING KIT
REPAIRPROCEDURES
HEAT EXCHANGER RE-ASSEMBLY
TROUBLESHOOTING GUIDE
PROBLEM
SOLUTIONS
IMPORTANT NOTICE
10Defective ignition module or defective gas valve
ADJUSTMENT/REPLACEMENTOF COMPONENTS
DANGER - SHOCK HAZARD
REPLACEMENT PARTS LIST
RAYPAK, INC 2151 Eastman Avenue Oxnard, CA
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LIMITED PARTS WARRANTY
HEAT EXCHANGER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT
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