Raypak 155C installation instructions Electrical Solid State Thermostat Iid

Models: 155C

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ELECTRICAL (SOLID STATE THERMOSTAT IID)

ELECTRICAL (SOLID STATE THERMOSTAT IID)

If the pool/spa/hot tub water is too cold, troubleshoot the system as follows:

Check voltage at 24 V terminals.

 

VOLTAGE BETWEEN 21.5-28.5 V.

 

VOLTAGE OUTSIDE RANGE 21.5-28.5 V.

 

Set control to max. temperature. After 2-3

 

Check transformer, 120 V supply, correct as

 

cycles, check water temperature.

 

necessary

 

 

 

 

 

 

 

 

 

TEMPERATURE BELOW 105°F

 

TEMPERATURE 105-106° F.

 

Disconnect sensor leads from circuit board.

 

Control ok.

 

Measure sensor resistance with ohmmeter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESISTANCE 1-14k OHMS.

 

RESISTANCE O OHMS (SHORT CIRCUIT)

 

Check water temperature; estimate expected sensor

 

Check system for shorted wires or open circuits.

 

resistance from chart below.

 

Replace sensor if necessary.

 

 

 

 

 

 

 

 

 

MEASURED AND ESTIMATED RESISTANCE

 

MEASURED AND ESTIMATED RESISTANCE

 

MATCH WITHIN 20 PERCENT.

 

DON'T MATCH.

 

Disconnect potentiometer leads from circuit board.

 

Replace sensor. Reconnect all leads and check

 

Measure resistance with ohmmeter. If resistance is:

 

out system.

 

0-100 ohms at minimum setting;

 

 

 

 

 

 

 

 

 

 

 

 

9k to 11k at maximum setting,

 

 

 

 

 

 

replace circuit board.

 

 

 

 

 

 

Above 11k ohms but less than

 

 

 

 

 

 

15 k ohms, , replace potentiometer.

 

 

 

 

 

 

bove 15k ohms, fix loose or broken wires;

 

 

 

 

 

 

replace potentiometer if necessary.

 

 

 

 

 

 

Reconnect all leads and check out system.

 

 

 

 

 

 

 

 

 

 

 

 

 

If the pool/spa/hot tub water is too hot, troubleshoot the system as follows:

Check voltage at 24 V terminals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE BETWEEN 21.5-28.5 V.

 

 

 

 

 

VOLTAGE OUTSIDE RANGE 21.5-28.5 V.

 

 

 

 

Set control to max. temperature. After 2-3

 

 

 

Check transformer, 120 V supply, correct as

 

 

 

cycles, check water temperature.

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE ABOVE 108°F

 

 

 

 

 

TEMPERATURE 105-106° F.

 

 

 

 

 

 

Disconnect sensor leads from circuit board.

 

 

 

Control ok.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure sensor resistance with ohmmeter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESISTANCE 1-14k OHMS.

 

 

 

 

 

 

RESISTANCE ABOVE 15k OHMS (OPEN

 

 

 

 

Check water temperature; estimate expected

 

 

 

CIRCUIT) OR SHORT CIRCUIT.

 

 

 

 

 

 

sensor resistance from chart below.

 

 

 

 

 

Fix loose or broken wires. Replace sensor if

 

 

 

 

 

 

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEASURED AND ESTIMATED RESISTANCE

 

 

 

MEASURED AND ESTIMATED RESISTANCE

 

 

 

MATCH WITHIN 20 PERCENT.

 

 

 

 

 

DON'T MATCH.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect potentiometer leads from circuit board.

 

 

 

Replace sensor. Reconnect all leads and check

 

 

 

Measure resistance with ohmmeter. If resistance

 

 

 

out system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0-100 ohms at minimum setting:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9k to 11k at maximum setting,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replace circuit board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Above 11k ohms, replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

potentiometer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 ohms (short circuit), replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

potentiometer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reconnect all leads and check out system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSOR RESISTANCE AT VARIOUS TEMPERATURES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(deg. F)

 

61

68

 

70

77

86

 

88

 

 

 

 

 

95

 

104

 

106

 

 

 

 

Resistance (k ohms)

 

14.92

12.49

 

11.88

10.00

8.06

 

7.69

 

 

 

 

 

6.53

 

5.33

 

5.10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Raypak 155C installation instructions Electrical Solid State Thermostat Iid