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Shopsmith 555970 manual Mark V - Mounted Overarm Pin Router

Models: 555970

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MARK V – MOUNTED OVERARM PIN ROUTER

555970

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Shopsmith 555970 manual Mark V - Mounted Overarm Pin Router

Contents

MARK V MOUNTED OVERARM PIN ROUTER TABLE OF CONTENTSWHAT IS PIN ROUTING? INTRODUCTIONWHAT CAN I DO WITH THIS TOOL? OVERARM ROUTER SPECIFICATIONS SAFETYHEARING PROTECTION EYE PROTECTIONGUARDING FOR ROUTING DRESSGENERAL SAFETY RULES FOR POWER TOOLS SAWDUST AND CHIPSMOUNTING ROUTER BITS Remove adjusting keys and wrenches SAFETY RULES FOR THE SHOPSMITH OVERARM ROUTER TYPES OF ROUTER BITS CARE AND MAINTENANCE555970 MARK V - MOUNTED OVERARM PIN ROUTERTERMS TO KNOW TOOLS & SUPPLIES NEEDED OVERARM ROUTER ASSEMBLYBEFORE YOU BEGIN INSTALL THE DEPTH STOP RODWHICH MOUNTING HOLES ? Figure 1. Normal Mounting PositionINSTALL YOUR ROUTER MOTOR IN THE OVERARM RE-INSTALLTHE MARK WORKTABLEFigure 4. Install the router motor in the Overarm Figure 2. Attaching the Overarm RouterModel critical for the best results Adequate Worktable Support isRE-POSITIONINGTHE DEPTH CONTROL HANDLE ALIGNMENT AND ADJUSTMENTROUTER BIT TO GUIDE PIN ALIGNMENT ADJUSTING THE BRASS GIBFigure 8. If required, use a 1/8 Allen wrench to achieve proper Gib pressureSAFETY FIRST USING YOUR SHOPSMITH OVERARM PIN ROUTEROVERARM PIN ROUTING OPERATIONS Never rout without the Guard in place ROUTER DUPLICATION USING SHOP-MADEFIXTURES AN IMPORTANT NOTE ABOUT ROUTER MOTOR SPEEDSTYPES OF FIXTURES lower left - and the projects made with it Figure 10. A typical screw-downfixtureFigure 11. A typical clamp-infixture and the project made with itAN OVERVIEW OF PIN ROUTING WITH FIXTURES HOW TO MAKE SCREW-DOWNAND CLAMP-INFIXTURESWHY MAKE A GROOVED FIXTURE? until you’ve completed the first 1/8 deep pass HOW TO USE PIN ROUTING FIXTURES HOW TO MAKE PROFILE FIXTURES3A smaller plaque for tole painting or decoupage Figure 18. A typical clamp-infixture Routing over a pin with a clamp-infixtureFigure 19. Routing with a clamp-infixture Routing against a pin using a profile fixtureFigure 20. Construction of a typical profile fixturea decorative surface feature in an Figure 22. Using a V-groovebit to cutFigure 21. A plaque with external decorative edging completed. We usedROUTING AGAINST A TABLE PIN USING PILOTED BITS FOR DECORATIVE EDGING when routing against a pinFigure 23. Use the Pin Routing Table Insert Internal edges External edgesMAKING RABBET CUTS USING NON-PILOTEDBITS FOR DECORATIVE EDGINGSTRAIGHT-LINEROUTING Grooves CUTTING GROOVES AND DADOESFigure 31. Cutting a groove with the grain Dadoesby guiding it against the Overarm Router Fence Figure 32. Cutting a dado acrossMaking stopped cuts using the Fence Repairing furniture and veneersFigure 33. Making a stopped cut for amortise Figure 34. A damaged area on a cabinet door Figure 35. Rout a slot to remove the damaged areaFigure 36. Cut and sand a plug to fit CLEANING CARING FOR YOUR SHOPSMITH OVERARM PIN ROUTERSTRUCTURAL JOINTS WAXING RE-ALIGNINGAND RE-ADJUSTINGSTORING YOUR OVERARM ROUTER Do not wax or use solvents on plastic partsMAINTENANCE Problem TROUBLESHOOTING GUIDESolution Possible CauseHow to Order Parts How to Return PartsCustomer Services 845556 Rev. A 6/05 2005 Shopsmith, Inc All Rights ReservedDayton, OH