Manuals / Shopsmith / Household Appliance / Indoor Furnishings

Shopsmith 555970 manual 845556 Rev. A 6/05 2005 Shopsmith, Inc, All Rights Reserved, Dayton, OH

Models: 555970

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555970

MARK V – MOUNTED OVERARM PIN ROUTER

– NOTES –

The contents of this publication may not be reproduced either in whole or in part without the consent of the copyright owner. Shopsmith ® is a registered trademark of Shopsmith, Inc. Patents pending on the design of the Shopsmith Overarm Router.

845556 Rev. A 6/05

All Rights Reserved

6530 Poe AvenuePrinted in U.S.A.

Dayton, OH 45414-2591

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Shopsmith 555970 manual 845556 Rev. A 6/05 2005 Shopsmith, Inc, All Rights Reserved, Dayton, OH

Contents

TABLE OF CONTENTS MARK V MOUNTED OVERARM PIN ROUTERWHAT CAN I DO WITH THIS TOOL? WHAT IS PIN ROUTING?INTRODUCTION SAFETY OVERARM ROUTER SPECIFICATIONSEYE PROTECTION HEARING PROTECTIONGUARDING FOR ROUTING DRESSMOUNTING ROUTER BITS GENERAL SAFETY RULES FOR POWER TOOLSSAWDUST AND CHIPS Remove adjusting keys and wrenches SAFETY RULES FOR THE SHOPSMITH OVERARM ROUTER CARE AND MAINTENANCE TYPES OF ROUTER BITSMARK V - MOUNTED OVERARM PIN ROUTER 555970TERMS TO KNOW OVERARM ROUTER ASSEMBLY TOOLS & SUPPLIES NEEDEDINSTALL THE DEPTH STOP ROD BEFORE YOU BEGINWHICH MOUNTING HOLES ? Figure 1. Normal Mounting PositionRE-INSTALLTHE MARK WORKTABLE INSTALL YOUR ROUTER MOTOR IN THE OVERARMFigure 4. Install the router motor in the Overarm Figure 2. Attaching the Overarm RouterModel Adequate Worktable Support is critical for the best resultsALIGNMENT AND ADJUSTMENT RE-POSITIONINGTHE DEPTH CONTROL HANDLEADJUSTING THE BRASS GIB ROUTER BIT TO GUIDE PIN ALIGNMENTFigure 8. If required, use a 1/8 Allen wrench to achieve proper Gib pressureOVERARM PIN ROUTING OPERATIONS SAFETY FIRSTUSING YOUR SHOPSMITH OVERARM PIN ROUTER Never rout without the Guard in place TYPES OF FIXTURES ROUTER DUPLICATION USING SHOP-MADEFIXTURESAN IMPORTANT NOTE ABOUT ROUTER MOTOR SPEEDS Figure 10. A typical screw-downfixture lower left - and the projects made with itFigure 11. A typical clamp-infixture and the project made with itHOW TO MAKE SCREW-DOWNAND CLAMP-INFIXTURES AN OVERVIEW OF PIN ROUTING WITH FIXTURESWHY MAKE A GROOVED FIXTURE? until you’ve completed the first 1/8 deep pass HOW TO MAKE PROFILE FIXTURES HOW TO USE PIN ROUTING FIXTURES3A smaller plaque for tole painting or decoupage Routing over a pin with a clamp-infixture Figure 18. A typical clamp-infixtureRouting against a pin using a profile fixture Figure 19. Routing with a clamp-infixtureFigure 20. Construction of a typical profile fixtureFigure 22. Using a V-groovebit to cut a decorative surface feature in anFigure 21. A plaque with external decorative edging completed. We usedROUTING AGAINST A TABLE PIN Figure 23. Use the Pin Routing Table Insert USING PILOTED BITS FOR DECORATIVE EDGINGwhen routing against a pin External edges Internal edgesUSING NON-PILOTEDBITS FOR DECORATIVE EDGING MAKING RABBET CUTSSTRAIGHT-LINEROUTING CUTTING GROOVES AND DADOES GroovesDadoes Figure 31. Cutting a groove with the grainby guiding it against the Overarm Router Fence Figure 32. Cutting a dado acrossFigure 33. Making a stopped cut for amortise Making stopped cuts using the FenceRepairing furniture and veneers Figure 36. Cut and sand a plug to fit Figure 34. A damaged area on a cabinet doorFigure 35. Rout a slot to remove the damaged area STRUCTURAL JOINTS CLEANINGCARING FOR YOUR SHOPSMITH OVERARM PIN ROUTER RE-ALIGNINGAND RE-ADJUSTING WAXINGSTORING YOUR OVERARM ROUTER Do not wax or use solvents on plastic partsMAINTENANCE TROUBLESHOOTING GUIDE ProblemSolution Possible CauseCustomer Services How to Order PartsHow to Return Parts Dayton, OH 845556 Rev. A 6/05 2005 Shopsmith, IncAll Rights Reserved