SM 1619X01359 02-06 2/16/06 1:50 PM Page 4

Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a buildup of debris. Disconnect the plug from power source. Periodically remove the blade, clean the upper, lower guards and the hub area with kerosene and wipe it dry, or blow it clean with compressed air.

Lower guard should be retracted manually only for special cuts such as “Pocket Cuts” and “Compound Cuts”. Raise lower guard by Lower Guard Lift Lever. As soon as blade enters the material, lower guard must be released. For all other sawing, the lower guard should operate automatically.

Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

NEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.

Hold tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or it own cord. Contact with a "live" wire will also make exposed metal parts of the tool “live” and shock the operator.

When ripping always use a rip fence or straight edge guide. This improves accuracy of cut and reduces the chance for blade binding.

Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control and will not allow proper vari-torque engagement.

Never use damaged or incorrect blade washers or bolts. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation. The blade washers and the bolt on your saw have been designed to work as a “VARI- TORQUE CLUTCH”. Understand the operation and settings of the VARI-TORQUE CLUTCH, because the proper setting of the CLUTCH, combined with firm handling of the saw will allow you to control KICKBACK.

Do not run the saw while carrying it at your side. Lower guard may be opened by a contact with your clothing. Accidental contact with the spinning saw blade could result in serious personal injury.

Depending upon use, the switch may not last the life of the saw. If the switch should fail in the “OFF” position, the saw may not start. If it should fail while the saw is running, the saw may not shut off. If either occurs, unplug the saw immediately and do not use until repaired.

This circular saw should not be mounted to a table and converted to a table saw. Circular saws are not designed or intended to be used as table saws.

CAUSES AND OPERATOR PREVENTION

OF KICKBACK:

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.

VARI-TORQUE

CLUTCH

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:

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Skil HD5860 manual Causes and Operator Prevention Kickback, VARI-TORQUE Clutch
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HD5860 specifications

The Skil HD5860 is a powerful and versatile tool designed for both professional and amateur woodworkers. This heavy-duty saw is renowned for its exceptional performance, precision, and advanced features, making it a must-have for anyone looking to take their woodworking projects to the next level.

One of the standout features of the HD5860 is its robust 14-amp motor, which delivers fast and efficient cutting power. With the ability to reach speeds of up to 5,300 RPM, this saw can easily tackle a variety of materials, including hardwood, softwood, and engineered lumber. Its high-speed performance ensures clean cuts with minimal effort, allowing users to take on even the most challenging projects.

The Skil HD5860 is equipped with a lightweight aluminum base that enhances stability and reduces vibration during operation. This design feature not only improves accuracy but also extends the overall lifespan of the tool. The adjustable bevel angle, which can be set up to 45 degrees, adds versatility, enabling users to make angled cuts effortlessly. Whether you're cross-cutting or making compound angles, this saw provides the flexibility needed for a wide range of applications.

In terms of safety, the HD5860 includes several important features designed to protect the user during operation. The blade guard ensures safe cutting by covering the blade when not in use, while the electric brake stops the blade quickly once the trigger is released. Additionally, the onboard dust port helps maintain a cleaner workspace by connecting to a vacuum system, reducing dust and debris accumulation during cutting.

Another key characteristic is the laser guide system, which projects a line onto the workpiece, allowing for precise alignment and cuts. This feature significantly enhances accuracy, making it easier to follow cutting lines without second-guessing. The saw also comes with a durable carbide-tipped blade, ensuring long-lasting performance and cutting efficiency.

Overall, the Skil HD5860 combines power, precision, and safety in one tool, making it an excellent choice for woodworkers of all skill levels. With its advanced features and reliable performance, this saw is a valuable addition to any workshop, enabling users to achieve professional-quality results with ease. Whether you're undertaking a detailed woodworking project or simply need to make quick cuts, the Skil HD5860 proves to be a dependable partner in your woodworking endeavors.
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