Headstock Internal Gears Parts List | Southbend SB1049 instruction

	P A R T S
For Machines Mfg. Since 5/11	P A R T S	13" Heavy 13® Gearhead Lathe

Headstock Internal Gears Parts List

REF	PART #	DESCRIPTION
38	PCAP01M	CAP SCREW M6-1 X 16
65	PSB10490065	CASTING PLUG
66	PORP055	O-RING 54.6 X 5.7 P55
67	PR15M	EXT RETAINING RING 30MM
68	P6206-OPEN	BALL BEARING 6206 OPEN
69	PR31M	EXT RETAINING RING 38MM
70	PSB10490070	SPLINE SHAFT
71	PSB10490071	COMBO GEAR ASSEMBLY 22T/76T
72	PSB10490072	COMBO GEAR ASSEMBLY 30T/38T
73	PSB10490073	COMBO GEAR ASSEMBLY 45T/52T
74	PSB10490074	OIL SEAL 40 X 62 X 12
75	PORP028	O-RING 27.7 X 3.5 P28
76	PSB10490076	SPACER
77	PSB10490077	PULLEY FLAT WASHER 8MM
78	PLW04M	LOCK WASHER 8MM
79	PCAP31M	CAP SCREW M8-1.25 X 25
82	P6205-OPEN	BALL BEARING 6205 OPEN
83	PR11M	EXT RETAINING RING 25MM
84	PSB10490084	FLANGE COVER
85	PR09M	EXT RETAINING RING 20MM
86	P6304-OPEN	BALL BEARING 6304 OPEN
87	PSB10490087	GEAR 30T
88	PSB10490088	GEAR 38T
89	PSB10490089	GEAR 22T
90	PSB10490090	GEAR SHAFT 16T
91	PSB10490091	KEY 7 X 7 X 104

REF PART #		DESCRIPTION
92	PSB10490092	KEY 7 X 7 X 53
93	PORP075	O-RING 74.6 X 5.7 P75
94	PSB10490094	FLANGE BEARING
95	PR38M	INT RETAINING RING 62MM
96	PSB10490096	SPINDLE PULLEY
97	PSB10490097	HEADSTOCK HOUSING
98	PSB10490098	SPINDLE
99	PSB10490099	CAMLOCK STUD
100	PSB10490100	CAM SPRING
101	PSB10490101	CAMLOCK CAP SCREW
102	PSB10490102	CAMLOCK
103	PSB10490103	KEY 10 X 6 X 85
104	PK109M	KEY 7 X 7 X 35
105	PCAP07M	CAP SCREW M6-1 X 30
106	PSB10490106	BEARING COVER
107	PSB10490107	BEARING COVER GASKET
108	P30213-T	TAPERED ROLLER BEARING 30213 NTN
109	PSB10490109	GEAR 72T
110	PSB10490110	GEAR 41T
111	PR71M	EXT RETAINING RING 60MM
112	PSB10490112	GEAR 42T
113	PR91M	EXT RETAINING RING 56MM
114	P32011-T	TAPERED ROLLER BEARING 32011 NTN
115	PSB10490115	SPANNER NUT
116	PSB10490116	COVER GASKET
117	PSB10490117	OUTBOARD SPINDLE COVER

-99-

Image 101

Southbend SB1049 owner manual Headstock Internal Gears Parts List, Spline Shaft

Contents

Heavy 13 Gearhead Lathe Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Warranty About This Machine FeaturesForeword Capabilities Identification General Identiﬁcation Headstock Master Power SwitchControls Components Carriage Control Panel End Gears Safety Foot BrakeTailstock Product Speciﬁcations Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Availability Power Supply RequirementsFull-Load Current Rating Circuit Requirements Extension Cords Grounding Requirements Unpacking Pre-Installed Not Shown QtyInventory Main Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the lathe Lifting & Moving Leveling Leveling & Mounting Bolting to Concrete Floors AssemblyLubricating Lathe To connect the power cord to the lathe Power ConnectionAdding Coolant To Plug To test run your machine Test Run Neutral Feed Range LeverSpindle Speed Lever Set to Feed Control Lever Disengaged Halfnut Carriage E P a R a T I O N Factory adjustments that should be veriﬁed Recommended AdjustmentsSpindle Break-In To perform the spindle break-in Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices To install the chuck Chuck Installation To remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Jaw tightening sequence Faceplate Tailstock Using QuillPositioning Tailstock To mount a non-concentric workpiece to the faceplate To install tooling in the tailstock Installing Tooling Removing Tooling Offsetting TailstockTo offset the tailstock Tools Needed Qty To align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Dead Centers Centers Mounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in Tailstock Mounting Workpiece Between Centers Removing Center from Tailstock Steady Rest To install and use the steady rest Carriage & Slide Locks Follow Rest To install a tool in the tool post Installing ToolCompound Rest Four-Way Tool Post To align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top View To set the micrometer stop Adjustable Feed StopMicrometer Stop Spindle Speed Manual Feed Conﬁguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM Setting Spindle Speed of 2000 RPM Power FeedTo High 2000 RPM Quick-change Gearbox Feed Levers Power Feed Controls Setting Power Feed Rate of 0.18mm/rev Setting Power Feed Rate Standard End Gear Conﬁguration End Gears24T 56T 44T 57T Conﬁguring End Gears Alternate ConﬁgurationTo conﬁgure the end gears Tools Needed Qty Headstock Threading Controls Setting Metric Thread PitchThreading Thread Dial Apron Threading ControlsFeed Control Lever Halfnut Lever Engaged TPI Divisible By Thread Dial ChartEven TPI Not Divisible By Odd Numbered TPI 27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI To use the coolant system on your lathe Coolant System SB1279-10 Pc. Precision 5-C Collet Set AccessoriesD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect Attachment SB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Checking Oil Level LubricationAdding Oil Changing Oil Apron Quick-Change GearboxDraining Oil Draining Oil & Flushing Reservoir Longitudinal Leadscrew One-Shot Oiler Tailstock ball oilers Ball Oilers & Oil Cup Lubricating Handling & Care For proper disposal Coolant System ServiceHazards Changing Coolant Adding FluidItems Needed Qty To change the coolant To prepare the lathe for storage Machine Storage Cross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the V-belts Half Nut AdjustmentTo adjust the half nut Belts To adjust the brake and brake switch Brake & Switch Locate the brake switch shown in Figure To replace the shear pin Leadscrew Shear Pin Replacement Shear pin bores aligned Gap Removal Gap Insert Removal & Installation Gap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index Component Location Index To Work Lamp, To Chuck Guard Micro Switch, Electrical Cabinet Wiring Electrical box Electrical Box Spindle Motor Coolant Pump Motor Wiring Spindle Switches Control Panel Wiring End Gear Cover Safety switch location Chuck Guard Switch Additional Component Wiring Headstock Cover Controls Headstock Headstock Controls Parts List Headstock Internal Gears Spline Shaft Headstock Internal Gears Parts List PSS30M Headstock Transfer Gears Gears 102 Gearbox Gears Parts List Gearbox Controls Partition Plate Gearbox Controls Parts List Apron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List 610 Compound Rest & Tool Post 721 Saddle Top View PRP28M Roll PIN 5 X Saddle Top View Parts List Gear Shaft Saddle Bottom View 850 851 852 853 855 860 854 857 861 858 862 Micrometer Stop Dial Indicator Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Motor FAN Main Motor Parts List Stands & Panels Coolant Hose 3/8 X Cabinets & Panels Parts List 1317 Tailstock Parts List 1450 1456 1457 1454 1455 1458 Steady Rest Follow Rest Contactor AB C09400 Electrical Cabinet & Control Panel 1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Rear & Side Machine Labels Dial Indicator LabelPage Warranty #TS14496