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Southbend SB1049 Cabinets & Panels Parts List

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For Machines Mfg. Since 5/11

13" Heavy 13® Gearhead Lathe PARTS

Cabinets & Panels Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1201 PSB10491201 BRAKE PEDAL ROD (SB1049) 1224 PCAP26M CAP SCREW M6-1 X 12

1201 PSB10501201 BRAKE PEDAL ROD (SB1050) 1225PSB10491225SAFETY SWITCH BRACKET

1202 PSB10491202 BRAKE PEDAL (SB1049) 1226 PSB10491226 LIMIT SWITCH TEND TZ-9212

1202 PSB10501202 BRAKE PEDAL (SB1050) 1227PS65M PHLP HD SCR M4-.7 X 40

1203 PSB10491203 LOCK COLLAR 1228 PN03M HEX NUT M8-1.25

1204 PCAP01M CAP SCREW M6-1 X 16 1229 PW01M FLAT WASHER 8MM

1205PB56M CAP SCREW M10-1.5 X 20 1230 PCAP14M CAP SCREW M8-1.25 X 20

1206 PCAP04M CAP SCREW M6-1 X 10 1231 PSB10491231 BACK SPLASH (SB1049)

1207PW03M FLAT WASHER 6MM 1231 PSB10501231 BACK SPLASH (SB1050)

1208 PSB10491208 CENTER PANEL (SB1049) 1232 PSB10491232 KNOB M12-1.75

1208 PSB10501208 CENTER PANEL (SB1050) 1233 PN09M HEX NUT M12-1.75

1209 PCAP02M CAP SCREW M6-1 X 20 1234 PCAP129M CAP SCREW M12-1.75 X 20

1210 PSB10491210 FLANGE BEARING 1235PSB10491235CHUCK GUARD PIVOT ROD

1211 PSB10491211 CENTER PANEL BRACKET 1236 PSB10491236 CHUCK GUARD FRAME

1212 PS68M PHLP HD SCR M6-1 X 10 1237PCAP26M CAP SCREW M6-1 X 12

1213 PSB10491213 RIGHT CHIP TRAY SLIDE 1238 PSS34M SET SCREW M5-.8 X 16

1214 PSB10491214 LEFT CHIP TRAY SLIDE 1239 PSB10491239 COOLANT CHUTE

1215PS05M PHLP HD SCR M5-.8 X 8 1240 PSB10491240 COOLANT HOSE 3/8" X 72"

1216 PSB10491216 RIGHT FRONT HEADSTOCK COVER 1241 PSB10491241 STRAIGHT ADAPTER 3/8"PT X 3/8"PH

1217PSB10491217CHIP TRAY (SB1049) 1242 PSB10491242 COOLANT PUMP MOTOR 1/8HP 220V 1PH

1217PSB10501217CHIP TRAY (SB1050) 1243 PSB10491243 COOLANT TANK

1218 PFH71M FLAT HD CAP SCR M5-.8 X 8 1244 PSB10491244 COOLANT PUMP ACCESS COVER

1219 PSB10491219 RIGHT REAR HEADSTOCK COVER 1245PSB10491245CHUCK GUARD PLEXIGLAS WINDOW

1220 PSB10491220 CHIP GUARD PIVOT BRACKET 1246 PBHS09M BUTTON HD CAP SCR M6-1 X 12

1221 PSS14M SET SCREW M8-1.25 X 12 1247PSB10491247LEFT STAND

1222 PN04M HEX NUT M4-.71248 PSB10491248 RIGHT STAND

1223 PLW03M LOCK WASHER 6MM 1249 PSB10491249 CONTROL PANEL PLATE

Contents

Main C u F l f Table of Contents Page About This Machine Foreword Capabilities Features General Identication Master Power Switch Controls & Components Headstock Control Panel Carriage Tailstock Safety Foot Brake End Gears -8- 13" Heavy 13 Gearhead Lathe INTRODUCTION Product Specications www.southbendlathe.com Model Number SB1049 SB1050 Product Dimensions Shipping Dimensions For Machines Mfg. Since 5/11 13" Heavy 13 Gearhead Lathe -9- Main Motor Coolant Motor Operation Information -10- 13" Heavy 13 Gearhead Lathe INTRODUCTION Headstock Information Tailstock Information Threading Information For Machines Mfg. Since 5/11 13" Heavy 13 Gearhead Lathe -11- Construction Other Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things You'll Need The typical preparation process is as follows: Power Supply Requirements Availability Full-Load Current Rating Circuit Requirements Extension CordsGrounding Requirements Unpacking Inventory Main Inventory 1: (Figure 10) Qty Tool Box Inventory: (Figure 11) Qty Pre-Installed (Not Shown) Qty Cleaning & Protecting Space Allocation Weight Load Physical Environment Electrical Installation LocationLocation Lifting & Moving Leveling & Mounting Leveling Assembly Lubricating Lathe Bolting to Concrete Floors Adding Coolant Power Connection Test Run Page Page Page Spindle Break-In To perform the spindle break-in: Recommended Adjustments Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices Chuck Installation To install the chuck: Chuck Removal Registration Marks To remove the chuck: Scroll Chuck Clamping 4-Jaw Chuck Mounting Workpiece Faceplate To mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill Tailstock Installing Tooling To install tooling in the tailstock: Removing Tooling Offsetting Tailstock To offset the tailstock: Aligning Tailstock to Spindle Centerline Centers Dead Centers Live Centers Mounting Dead Center in Spindle Mounting Center in Tailstock Removing Center from Spindle To mount a center in the tailstock: Removing Center from Tailstock Mounting Workpiece Between Centers Steady Rest ! Follow Rest Carriage & Slide Locks Installing Tool Tool Needed Qty To install a tool in the tool post: Four-Way Tool Post Tool Needed Qty Compound Rest Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center: Micrometer Stop Adjustable Feed Stop Manual Feed Carriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle Speed Setting Spindle Speed Conguration Examples Setting Spindle Speed of 200 RPM Setting Spindle Speed of 2000 RPM Power Feed Power Feed Controls Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/rev mm in. Standard End Gear Conguration End Gears .18 LCS8W .007 Alternate Conguration Conguring End Gears To congure the end gears: Headstock Threading Controls Setting Metric Thread Pitch of 1.75 Threading mm C Apron Threading Controls Thread Dial Thread Dial Chart Chip Drawer Coolant System To use the coolant system on your lathe: Accessories Page Page Maintenance Schedule ! Cleaning & Protecting -65- Annual Service South Bend Lathe Co. Lubrication Headstock Checking Oil Level Adding Oil Changing Oil Quick-Change Gearbox Checking Oil Level Adding Oil Draining Oil Apron One-Shot Oiler Longitudinal Leadscrew Ball Oilers & Oil Cup End Gears Coolant System Service Hazards To change the coolant: Adding Fluid Changing Coolant Items Needed: Qty Machine Storage Cross Slide Backlash Adjustment Compound Rest Gib Adjustment Leadscrew End Play Adjustment Page Half Nut Adjustment Tool Needed: Qty V-Belts To adjust the V-belts: Brake & Switch Page Leadscrew Shear Pin Replacement To replace the shear pin: Page Gap Removal Gap Insert Removal & Installation Gap Installation -84- -85- -86- 13" Heavy 13 Gearhead Lathe TROUBLESHOOTING Electrical Safety Instructions Shock Hazard: WIRING DIAGRAM COLOR KEY NOTICE: Wire Connections: Wiring Overview -89- Component Location Index -90- Electrical Cabinet Wiring To Power Supply Connection, Page 94 Ground 0 220 024 Page -92- Spindle Motor V1 Ground V Ground Control Panel Wiring Figure 139. Control panel location. NO NC Tend TM-1308 Additional Component Wiring Power Connection 220VAC L6-30 Plug (as recommended) Master Power Switch Headstock Cover -96- Headstock Controls -97- Headstock Controls Parts List -98- Headstock Internal Gears -99- Headstock Internal Gears Parts List -100- Headstock Transfer Gears -101- Gearbox Gears -102- Gearbox Gears Parts List -103- Gearbox Controls -104- Gearbox Controls Parts List -105- Apron Front View -106- Apron Front View Parts List -107- Apron Rear View -108- Apron Rear View Parts List -109- Compound Rest & Tool Post -110- Saddle Top View -111- Saddle Top View Parts List -112- Saddle Bottom View -113- Micrometer Stop Dial Indicator -114- Bed & Shafts -115- Bed & Shafts Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -116- End Gears -117- Main Motor -118- Main Motor Parts List -119- Stands & Panels -120 - Cabinets & Panels Parts List -121- Tailstock -122- Tailstock Parts List -123- Steady Rest Follow Rest -124- Electrical Cabinet & Control Panel -125- Accessories Front Machine Labels -127- Rear & Side Machine Labels Page WARRANTY Warranty