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Southbend
SB1049F
owner manual
Models:
SB1049F
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Specifications
Install
Parts list
Thread Dial Chart
Micrometer Stop Dial Indicator
Wiring Overview
Warranty
Maintenance
Accessories
Assembly
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Contents
New & Changed Parts
Manual Insert
Model SB1049F
Main Specifications
Other
Heavy 13 Gearhead Lathe
Scope of Manual
Updates
Customer Service
Manual Feedback
Table of Contents
Warranty
Foreword
Features
About This Machine
Capabilities
General Identification
Identification
Headstock
Master Power Switch
Controls Components
Control Panel
Carriage
End Gears
Safety Foot Brake
Tailstock
Product Specifications
Main Motor
Tailstock Information
Construction
Basic Machine Safety
Understanding Risks of Machinery
F E T Y
Additional Metal Lathe Safety
Additional Chuck Safety
Typical preparation process is as follows
Preparation Overview
Things Youll Need
Full-Load Current Rating
Power Supply Requirements
Availability
Circuit Requirements
Grounding Requirements
Extension Cords
Inventory
Pre-Installed Not Shown Qty
Unpacking
Main Inventory 1 Figure Qty
Basic steps for removing rust preventative
Cleaning & Protecting
Before cleaning, gather the following
Location
Lifting & Moving
To lift and move the lathe
Leveling & Mounting
Leveling
Bolting to Concrete Floors
Assembly
Lubricating Lathe
Adding Coolant
Power Connection
To connect the power cord to the lathe
To Plug
Test Run
To test run your machine
Spindle Speed
Feed Range Lever
Neutral
Lever Set to
Carriage
Feed Control Lever Disengaged Halfnut
E P a R a T I O N
Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
To perform the spindle break-in
Operation Overview
Installation & Removal Devices
Chuck & Faceplate Mounting
Chuck Installation
To install the chuck
To remove the chuck
Chuck Removal
Registration Marks
Mounting Workpiece
Scroll Chuck Clamping
Jaw Chuck
Faceplate
Jaw tightening sequence
Positioning Tailstock
Using Quill
Tailstock
To mount a non-concentric workpiece to the faceplate
Installing Tooling
To install tooling in the tailstock
To offset the tailstock
Offsetting Tailstock
Removing Tooling
Tools Needed Qty
To align the tailstock to the spindle centerline
Aligning Tailstock to Spindle Centerline
Items Needed Qty
Centers
Dead Centers
Removing Center from Spindle
Live Centers
Mounting Dead Center in Spindle
Mounting Center in Tailstock
Removing Center from Tailstock
Mounting Workpiece Between Centers
To install and use the steady rest
Steady Rest
Follow Rest
Carriage & Slide Locks
Compound Rest
Installing Tool
To install a tool in the tool post
Four-Way Tool Post
Center
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock
Top View
To set the micrometer stop
Adjustable Feed Stop
Micrometer Stop
Manual Feed
Spindle Speed
Configuration Examples
Setting Spindle Speed
Setting Spindle Speed of 200 RPM
To High
Power Feed
Setting Spindle Speed of 2000 RPM
2000 RPM
Power Feed Controls
Quick-change Gearbox Feed Levers
Setting Power Feed Rate
Setting Power Feed Rate of 0.18mm/rev
24T 56T 44T
End Gears
Standard End Gear Configuration
57T
To configure the end gears
Alternate Configuration
Configuring End Gears
Tools Needed Qty
Headstock Threading Controls
Setting Metric Thread Pitch
Threading
Feed Control Lever
Apron Threading Controls
Thread Dial
Halfnut Lever Engaged
Even TPI Not Divisible By
Thread Dial Chart
TPI Divisible By
Odd Numbered TPI
27⁄8 TPI
Chip Drawer
⁄4 or 3⁄4 Fractional TPI
Coolant System
To use the coolant system on your lathe
D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2
Accessories
SB1279-10 Pc. Precision 5-C Collet Set
SB1264-Collect Attachment
SB1245-MT#2 Bull Nose Center
Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8
SB1238-High Performance MT#3 Live Center
SB1282-High Performance MT#3 Live Center Set
SB1365-Way Oil
SB1251-Machinists Oak Tool Box
Maintenance Schedule
South Bend Lathe Co. Lathe Monthly Maintenance Chart
Adding Oil
Lubrication
Checking Oil Level
Changing Oil
Draining Oil
Quick-Change Gearbox
Apron
Draining Oil & Flushing Reservoir
One-Shot Oiler
Longitudinal Leadscrew
Ball Oilers & Oil Cup
Tailstock ball oilers
Handling & Care
Lubricating
For proper disposal
Coolant System Service
Hazards
Items Needed Qty
Adding Fluid
Changing Coolant
To change the coolant
Machine Storage
To prepare the lathe for storage
Cross Slide
Backlash Adjustment
Compound Rest
To remove leadscrew end play
Leadscrew End Play Adjustment
Gib Adjustment
Front saddle gib adjustment screw Carriage Lock Clamp
To adjust the half nut
Half Nut Adjustment
To adjust the V-belts
Belts
Brake & Switch
To adjust the brake and brake switch
Locate the brake switch shown in Figure
Leadscrew Shear Pin Replacement
To replace the shear pin
Shear pin bores aligned
Gap Insert Removal & Installation
Gap Removal
Gap Installation
Symptom Possible Cause Possible Solution
Symptom Possible Cause Possible Solution
Symptom Possible Cause Possible Solution
Electrical Safety Instructions
Wiring Diagram Color KEY
Wiring Overview
Component Location Index
Component location index
Electrical Cabinet Wiring
To Work Lamp, To Chuck Guard Micro Switch,
Electrical Box
Electrical box
Coolant Pump Motor Wiring
Spindle Motor
Control Panel Wiring
Spindle Switches
Additional Component Wiring
End Gear Cover Safety switch location Chuck Guard Switch
Headstock Cover
Headstock
Controls
Headstock Controls Parts List
Headstock Internal Gears
Headstock Internal Gears Parts List
Spline Shaft
Headstock Transfer Gears
PSS30M
Gears
Gearbox Gears Parts List
102
Gearbox Controls
Gearbox Controls Parts List
Partition Plate
Apron Front View
Apron Front View Parts List
Apron Rear View
Apron Rear View Parts List
Compound Rest & Tool Post
610
Saddle Top View
721
Saddle Top View Parts List
PRP28M Roll PIN 5 X
Saddle Bottom View
Gear Shaft
Micrometer Stop Dial Indicator
850 851 852 853 855 860 854 857 861 858 862
Bed & Shafts
Bed & Shafts Parts List
1005 10141004 1003 1002
Main Motor
Main Motor Parts List
Motor FAN
Stands & Panels
Cabinets & Panels Parts List
Coolant Hose 3/8 X
1317
Tailstock Parts List
Steady Rest Follow Rest
1450 1456 1457 1454 1455 1458
Electrical Cabinet & Control Panel
Contactor AB C09400
1553-1 1554 1555 1552 1553-2 1556
Front Machine Labels
Dial Indicator Label
Rear & Side Machine Labels
Page
Warranty
#TS14496
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