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Southbend
SB1049F
owner manual
Electrical Box, Electrical box
Models:
SB1049F
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Specs
Install
Parts list
Thread Dial Chart
Micrometer Stop Dial Indicator
Wiring Overview
Warranty
Maintenance
Accessories
Assembly
Page 97
Image 97
E L E C T R I C A L
For Machines Mfg. Since 5/11
13" Heavy 13
®
Gearhead Lathe
Electrical Box
Figure 138. Electrical box.
-91-
Page 96
Page 98
Page 97
Image 97
Page 96
Page 98
Contents
Manual Insert
New & Changed Parts
Model SB1049F
Main Specifications
Other
Heavy 13 Gearhead Lathe
Customer Service
Updates
Scope of Manual
Manual Feedback
Table of Contents
Warranty
About This Machine
Features
Foreword
Capabilities
Identification
General Identification
Controls Components
Master Power Switch
Headstock
Carriage
Control Panel
Tailstock
Safety Foot Brake
End Gears
Product Specifications
Main Motor
Tailstock Information
Construction
Understanding Risks of Machinery
Basic Machine Safety
F E T Y
Additional Metal Lathe Safety
Additional Chuck Safety
Things Youll Need
Preparation Overview
Typical preparation process is as follows
Availability
Power Supply Requirements
Full-Load Current Rating
Circuit Requirements
Extension Cords
Grounding Requirements
Unpacking
Pre-Installed Not Shown Qty
Inventory
Main Inventory 1 Figure Qty
Before cleaning, gather the following
Cleaning & Protecting
Basic steps for removing rust preventative
Location
To lift and move the lathe
Lifting & Moving
Leveling
Leveling & Mounting
Lubricating Lathe
Assembly
Bolting to Concrete Floors
To connect the power cord to the lathe
Power Connection
Adding Coolant
To Plug
To test run your machine
Test Run
Neutral
Feed Range Lever
Spindle Speed
Lever Set to
Feed Control Lever Disengaged Halfnut
Carriage
E P a R a T I O N
Factory adjustments that should be verified
Recommended Adjustments
Spindle Break-In
To perform the spindle break-in
Operation Overview
Chuck & Faceplate Mounting
Installation & Removal Devices
To install the chuck
Chuck Installation
Registration Marks
Chuck Removal
To remove the chuck
Jaw Chuck
Scroll Chuck Clamping
Mounting Workpiece
Jaw tightening sequence
Faceplate
Tailstock
Using Quill
Positioning Tailstock
To mount a non-concentric workpiece to the faceplate
To install tooling in the tailstock
Installing Tooling
Removing Tooling
Offsetting Tailstock
To offset the tailstock
Tools Needed Qty
Items Needed Qty
Aligning Tailstock to Spindle Centerline
To align the tailstock to the spindle centerline
Dead Centers
Centers
Mounting Dead Center in Spindle
Live Centers
Removing Center from Spindle
Mounting Center in Tailstock
Mounting Workpiece Between Centers
Removing Center from Tailstock
Steady Rest
To install and use the steady rest
Carriage & Slide Locks
Follow Rest
To install a tool in the tool post
Installing Tool
Compound Rest
Four-Way Tool Post
To align the cutting tool with the tailstock
Aligning Cutting Tool with Spindle Centerline
Center
Top View
Micrometer Stop
Adjustable Feed Stop
To set the micrometer stop
Spindle Speed
Manual Feed
Setting Spindle Speed of 200 RPM
Setting Spindle Speed
Configuration Examples
Setting Spindle Speed of 2000 RPM
Power Feed
To High
2000 RPM
Quick-change Gearbox Feed Levers
Power Feed Controls
Setting Power Feed Rate of 0.18mm/rev
Setting Power Feed Rate
Standard End Gear Configuration
End Gears
24T 56T 44T
57T
Configuring End Gears
Alternate Configuration
To configure the end gears
Tools Needed Qty
Threading
Setting Metric Thread Pitch
Headstock Threading Controls
Thread Dial
Apron Threading Controls
Feed Control Lever
Halfnut Lever Engaged
TPI Divisible By
Thread Dial Chart
Even TPI Not Divisible By
Odd Numbered TPI
⁄4 or 3⁄4 Fractional TPI
Chip Drawer
27⁄8 TPI
To use the coolant system on your lathe
Coolant System
SB1279-10 Pc. Precision 5-C Collet Set
Accessories
D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2
SB1264-Collect Attachment
SB1238-High Performance MT#3 Live Center
Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8
SB1245-MT#2 Bull Nose Center
SB1251-Machinists Oak Tool Box
SB1365-Way Oil
SB1282-High Performance MT#3 Live Center Set
Maintenance Schedule
South Bend Lathe Co. Lathe Monthly Maintenance Chart
Checking Oil Level
Lubrication
Adding Oil
Changing Oil
Apron
Quick-Change Gearbox
Draining Oil
Draining Oil & Flushing Reservoir
Longitudinal Leadscrew
One-Shot Oiler
Tailstock ball oilers
Ball Oilers & Oil Cup
Lubricating
Handling & Care
Hazards
Coolant System Service
For proper disposal
Changing Coolant
Adding Fluid
Items Needed Qty
To change the coolant
To prepare the lathe for storage
Machine Storage
Compound Rest
Backlash Adjustment
Cross Slide
Gib Adjustment
Leadscrew End Play Adjustment
To remove leadscrew end play
Front saddle gib adjustment screw Carriage Lock Clamp
To adjust the V-belts
Half Nut Adjustment
To adjust the half nut
Belts
To adjust the brake and brake switch
Brake & Switch
Locate the brake switch shown in Figure
To replace the shear pin
Leadscrew Shear Pin Replacement
Shear pin bores aligned
Gap Removal
Gap Insert Removal & Installation
Gap Installation
Symptom Possible Cause Possible Solution
Symptom Possible Cause Possible Solution
Symptom Possible Cause Possible Solution
Wiring Diagram Color KEY
Electrical Safety Instructions
Wiring Overview
Component location index
Component Location Index
To Work Lamp, To Chuck Guard Micro Switch,
Electrical Cabinet Wiring
Electrical box
Electrical Box
Spindle Motor
Coolant Pump Motor Wiring
Spindle Switches
Control Panel Wiring
End Gear Cover Safety switch location Chuck Guard Switch
Additional Component Wiring
Headstock Cover
Controls
Headstock
Headstock Controls Parts List
Headstock Internal Gears
Spline Shaft
Headstock Internal Gears Parts List
PSS30M
Headstock Transfer Gears
Gears
102
Gearbox Gears Parts List
Gearbox Controls
Partition Plate
Gearbox Controls Parts List
Apron Front View
Apron Front View Parts List
Apron Rear View
Apron Rear View Parts List
610
Compound Rest & Tool Post
721
Saddle Top View
PRP28M Roll PIN 5 X
Saddle Top View Parts List
Gear Shaft
Saddle Bottom View
850 851 852 853 855 860 854 857 861 858 862
Micrometer Stop Dial Indicator
Bed & Shafts
Bed & Shafts Parts List
1005 10141004 1003 1002
Main Motor
Motor FAN
Main Motor Parts List
Stands & Panels
Coolant Hose 3/8 X
Cabinets & Panels Parts List
1317
Tailstock Parts List
1450 1456 1457 1454 1455 1458
Steady Rest Follow Rest
Contactor AB C09400
Electrical Cabinet & Control Panel
1553-1 1554 1555 1552 1553-2 1556
Front Machine Labels
Rear & Side Machine Labels
Dial Indicator Label
Page
Warranty
#TS14496
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