Heavy 13 Gearhead Lathe | Southbend SB1049F manual

13" HEAVY 13® GEARHEAD LATHE

MODEL SB1049 13" X 30"

MODEL SB1050 13" X 40"

OWNER'S MANUAL

© January, 2012 by South Bend Lathe Co.

For Machines Mfg. Since 5/11

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Southbend SB1049F owner manual Heavy 13 Gearhead Lathe

Contents

Manual Insert New & Changed Parts Model SB1049F Main Specifications Other Heavy 13 Gearhead Lathe Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Warranty About This Machine FeaturesForeword Capabilities Identification General Identiﬁcation Headstock Master Power SwitchControls Components Carriage Control Panel End Gears Safety Foot BrakeTailstock Product Speciﬁcations Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Availability Power Supply RequirementsFull-Load Current Rating Circuit Requirements Extension Cords Grounding Requirements Unpacking Pre-Installed Not Shown QtyInventory Main Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the lathe Lifting & Moving Leveling Leveling & Mounting Bolting to Concrete Floors AssemblyLubricating Lathe To connect the power cord to the lathe Power ConnectionAdding Coolant To Plug To test run your machine Test Run Neutral Feed Range LeverSpindle Speed Lever Set to Feed Control Lever Disengaged Halfnut Carriage E P a R a T I O N Factory adjustments that should be veriﬁed Recommended AdjustmentsSpindle Break-In To perform the spindle break-in Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices To install the chuck Chuck Installation To remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Jaw tightening sequence Faceplate Tailstock Using QuillPositioning Tailstock To mount a non-concentric workpiece to the faceplate To install tooling in the tailstock Installing Tooling Removing Tooling Offsetting TailstockTo offset the tailstock Tools Needed Qty To align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Dead Centers Centers Mounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in Tailstock Mounting Workpiece Between Centers Removing Center from Tailstock Steady Rest To install and use the steady rest Carriage & Slide Locks Follow Rest To install a tool in the tool post Installing ToolCompound Rest Four-Way Tool Post To align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top View To set the micrometer stop Adjustable Feed StopMicrometer Stop Spindle Speed Manual Feed Conﬁguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM Setting Spindle Speed of 2000 RPM Power FeedTo High 2000 RPM Quick-change Gearbox Feed Levers Power Feed Controls Setting Power Feed Rate of 0.18mm/rev Setting Power Feed Rate Standard End Gear Conﬁguration End Gears24T 56T 44T 57T Conﬁguring End Gears Alternate ConﬁgurationTo conﬁgure the end gears Tools Needed Qty Headstock Threading Controls Setting Metric Thread PitchThreading Thread Dial Apron Threading ControlsFeed Control Lever Halfnut Lever Engaged TPI Divisible By Thread Dial ChartEven TPI Not Divisible By Odd Numbered TPI 27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI To use the coolant system on your lathe Coolant System SB1279-10 Pc. Precision 5-C Collet Set AccessoriesD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect Attachment SB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Checking Oil Level LubricationAdding Oil Changing Oil Apron Quick-Change GearboxDraining Oil Draining Oil & Flushing Reservoir Longitudinal Leadscrew One-Shot Oiler Tailstock ball oilers Ball Oilers & Oil Cup Lubricating Handling & Care For proper disposal Coolant System ServiceHazards Changing Coolant Adding FluidItems Needed Qty To change the coolant To prepare the lathe for storage Machine Storage Cross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the V-belts Half Nut AdjustmentTo adjust the half nut Belts To adjust the brake and brake switch Brake & Switch Locate the brake switch shown in Figure To replace the shear pin Leadscrew Shear Pin Replacement Shear pin bores aligned Gap Removal Gap Insert Removal & Installation Gap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index Component Location Index To Work Lamp, To Chuck Guard Micro Switch, Electrical Cabinet Wiring Electrical box Electrical Box Spindle Motor Coolant Pump Motor Wiring Spindle Switches Control Panel Wiring End Gear Cover Safety switch location Chuck Guard Switch Additional Component Wiring Headstock Cover Controls Headstock Headstock Controls Parts List Headstock Internal Gears Spline Shaft Headstock Internal Gears Parts List PSS30M Headstock Transfer Gears Gears 102 Gearbox Gears Parts List Gearbox Controls Partition Plate Gearbox Controls Parts List Apron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List 610 Compound Rest & Tool Post 721 Saddle Top View PRP28M Roll PIN 5 X Saddle Top View Parts List Gear Shaft Saddle Bottom View 850 851 852 853 855 860 854 857 861 858 862 Micrometer Stop Dial Indicator Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Motor FAN Main Motor Parts List Stands & Panels Coolant Hose 3/8 X Cabinets & Panels Parts List 1317 Tailstock Parts List 1450 1456 1457 1454 1455 1458 Steady Rest Follow Rest Contactor AB C09400 Electrical Cabinet & Control Panel 1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Rear & Side Machine Labels Dial Indicator LabelPage Warranty #TS14496