#TS14496 | Southbend SB1049F instruction

Printed In U.S.A.

#TS14496

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Southbend SB1049F owner manual #TS14496

Contents

New & Changed Parts Manual Insert Model SB1049F Main Specifications Other Heavy 13 Gearhead Lathe Updates Customer ServiceScope of Manual Manual Feedback Table of Contents Warranty Features About This MachineForeword Capabilities General Identiﬁcation Identification Controls Components Master Power SwitchHeadstock Control Panel Carriage Tailstock Safety Foot BrakeEnd Gears Product Speciﬁcations Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Metal Lathe Safety Additional Chuck Safety Things Youll Need Preparation OverviewTypical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit Requirements Grounding Requirements Extension Cords Pre-Installed Not Shown Qty UnpackingInventory Main Inventory 1 Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the lathe Leveling & Mounting Leveling Lubricating Lathe AssemblyBolting to Concrete Floors Power Connection To connect the power cord to the latheAdding Coolant To Plug Test Run To test run your machine Feed Range Lever NeutralSpindle Speed Lever Set to Carriage Feed Control Lever Disengaged Halfnut E P a R a T I O N Recommended Adjustments Factory adjustments that should be veriﬁedSpindle Break-In To perform the spindle break-in Operation Overview Installation & Removal Devices Chuck & Faceplate Mounting Chuck Installation To install the chuck Registration Marks Chuck RemovalTo remove the chuck Jaw Chuck Scroll Chuck ClampingMounting Workpiece Faceplate Jaw tightening sequence Using Quill TailstockPositioning Tailstock To mount a non-concentric workpiece to the faceplate Installing Tooling To install tooling in the tailstock Offsetting Tailstock Removing ToolingTo offset the tailstock Tools Needed Qty Items Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle centerline Centers Dead Centers Live Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in Tailstock Removing Center from Tailstock Mounting Workpiece Between Centers To install and use the steady rest Steady Rest Follow Rest Carriage & Slide Locks Installing Tool To install a tool in the tool postCompound Rest Four-Way Tool Post Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top View Micrometer Stop Adjustable Feed StopTo set the micrometer stop Manual Feed Spindle Speed Setting Spindle Speed of 200 RPM Setting Spindle SpeedConﬁguration Examples Power Feed Setting Spindle Speed of 2000 RPMTo High 2000 RPM Power Feed Controls Quick-change Gearbox Feed Levers Setting Power Feed Rate Setting Power Feed Rate of 0.18mm/rev End Gears Standard End Gear Conﬁguration24T 56T 44T 57T Alternate Conﬁguration Conﬁguring End GearsTo conﬁgure the end gears Tools Needed Qty Threading Setting Metric Thread PitchHeadstock Threading Controls Apron Threading Controls Thread DialFeed Control Lever Halfnut Lever Engaged Thread Dial Chart TPI Divisible ByEven TPI Not Divisible By Odd Numbered TPI ⁄4 or 3⁄4 Fractional TPI Chip Drawer27⁄8 TPI Coolant System To use the coolant system on your lathe Accessories SB1279-10 Pc. Precision 5-C Collet SetD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect Attachment SB1238-High Performance MT#3 Live Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1245-MT#2 Bull Nose Center SB1251-Machinists Oak Tool Box SB1365-Way OilSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Checking Oil LevelAdding Oil Changing Oil Quick-Change Gearbox ApronDraining Oil Draining Oil & Flushing Reservoir One-Shot Oiler Longitudinal Leadscrew Ball Oilers & Oil Cup Tailstock ball oilers Handling & Care Lubricating Hazards Coolant System ServiceFor proper disposal Adding Fluid Changing CoolantItems Needed Qty To change the coolant Machine Storage To prepare the lathe for storage Compound Rest Backlash AdjustmentCross Slide Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Half Nut Adjustment To adjust the V-beltsTo adjust the half nut Belts Brake & Switch To adjust the brake and brake switch Locate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pin Shear pin bores aligned Gap Insert Removal & Installation Gap Removal Gap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview Component Location Index Component location index Electrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch, Electrical Box Electrical box Coolant Pump Motor Wiring Spindle Motor Control Panel Wiring Spindle Switches Additional Component Wiring End Gear Cover Safety switch location Chuck Guard Switch Headstock Cover Headstock Controls Headstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline Shaft Headstock Transfer Gears PSS30M Gears Gearbox Gears Parts List 102 Gearbox Controls Gearbox Controls Parts List Partition Plate Apron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610 Saddle Top View 721 Saddle Top View Parts List PRP28M Roll PIN 5 X Saddle Bottom View Gear Shaft Micrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862 Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FAN Stands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X 1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458 Electrical Cabinet & Control Panel Contactor AB C09400 1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496