PROPER USE & CARE OF TOOL BITS

TOOL FAILURE COVERED UNDER WARRANTY

INTERNAL MATERIAL FLAW

This failure occurs when a foreign material is rolled into the steel during the manufacturing process, causing an imperfection in the internal material flaw grain. The re- sult is an inherent weakness in the tool shank and even- tual breakage.

The fatigue failure is started by the defects within the tool bit. The broken surface exhibits a shell pattern around the starting point of failure, like that in the fatigue failure. The other parts of the broken surface are brittle.

This is the only kind of tool bit failure that is always covered under warranty.

Figure 20. Internal Material Flaw

As a rule, working steel failures can be diagnosed by looking at the break itself, and at the place on the steel where the break occurred. Discoloration, like “rainbow” effects or blue bands, is the result of extreme heat.

Look for surface cracks, galling, or gouge marks. Breaks that start as surface damage have a “sea shell” pattern, with the damaged spot at the center. A large “sea shell” indicates a slow growing break; a small one indicates one compounded by side stress.

Stress failures start small, and spread into the center of the steel. In a stress failure, the coarser the grain, the greater the stress was, and the more rapid was the failure.

•Failures in this area are usually the result of blank firing, worn bushing(s), worn re- tainer pin(s) or the lack of lubrication.

•Failures in this area are usually the result of worn retainer pin(s) or blank firing.

•Failures in this area are usually the result of prying, metal-to-metal contact or corro- sion. Prying failures often exhibit a shell- like formation near the edge of the steel diameter where the break began, and a “tail” opposite that where the remaining steel bent and tore.

•Failures in this area are usually the result of heat build-up, mushrooming, or improp- er contact with the work.

Figure 21. Diagram of Tool Bit Failures

MAXFORCE BREAKER User Manual ◄ 19

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Stanley Black & Decker MBX138 thru MBX608 user manual Tool Failure Covered Under Warranty, Internal Material Flaw
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MBX138 thru MBX608 specifications

Stanley Black & Decker has long been synonymous with innovation and quality in the power tools and machinery sector. Their MBX series, specifically the MBX138 through MBX608, exemplifies this commitment, offering a diverse range of electric and pneumatic tools tailored to meet the demands of both professionals and DIY enthusiasts.

The MBX138 is a compact and versatile tool designed for those who require precision in smaller applications. It features a lightweight design, making it easy to maneuver while still delivering robust performance. With a powerful motor and adjustable speed settings, users can tackle a variety of tasks, from sanding to grinding, with ease.

As we advance through the series, the MBX248 maintains the core functionalities of its predecessor while introducing enhancements for greater efficiency. This model boasts improved ergonomics, including a molded grip that reduces user fatigue during prolonged use. The MBX248 is equipped with advanced features such as dust collection systems to keep workspaces clean and free from debris.

The MBX368 raises the bar further, integrating smart technology that allows users to connect via Bluetooth. This feature enables real-time monitoring of tool performance and battery life, ensuring optimal use and minimizing downtime. The MBX368 is ideal for professionals who rely on their tools for daily tasks and require a seamless integration of technology into their work processes.

The flagship of the series, the MBX608, combines power and versatility, making it suitable for heavy-duty applications. With an ultra-high torque motor and multiple attachments available, this tool is a workhorse in any industrial setting. It includes advanced safety features, such as overload protection and automatic shut-off, providing peace of mind to users who operate in demanding environments.

All models in the MBX series are designed with durability in mind. The tough outer casing and high-impact materials ensure that these tools can withstand the rigors of daily use. Furthermore, user-friendly interfaces and straightforward maintenance routines make them a practical choice for a broad range of users, from novice hobbyists to seasoned experts.

In summary, the MBX138 through MBX608 models from Stanley Black & Decker exemplify a comprehensive approach to tool design, combining performance, safety, and technological advancements. This series reflects the company's commitment to quality and innovation, ensuring that users can rely on these tools for both precision and power in their projects. Whether for home use or in a professional setting, the MBX series stands out as an excellent investment for anyone seeking reliability and efficiency.
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