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Stanley Black & Decker MBX138 thru MBX608 user manual MBX408 POWER CELL PARTS LIST

Models: MBX138 thru MBX608

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MBX408 POWER CELL PARTS LIST

MBX408 POWER CELL PARTS LIST

ITEM	P/N	QTY	DESCRIPTION
1	69160	1	MAIN
			ACCUMULATOR
2	69161	1	O-RING

3	69162	2	FLANGE ADAPTER
4	69163	2	BACK UP RING

4A	72109	2	O-RING
5	69164	2	O-RING

6	69069	8	CAPSCREW
7	69165	2	PLUG

7A	72110	2	ADAPTER
8	68679	1	CHARGING VALVE
9	68680	1	PLUG

10	68681	1	O-RING
11A	73471	1	CYLINDER

12A	73478	1	PISTON
13	69076	2	PLUG

14	69168	3	DOWEL PIN
15	68991	8	HELICOIL
16	69169	8	HELICOIL

17	69170	1	SEAL BUFFER
18	69174	1	SEAL U-CUP

19	69175	1	SEAL DUST
20	69176	6	O-RING

21	69177	2	TEFLON BUSHING
22	69178	1	TEFLON PLUG
23	69179	2	O-RING
24	69086	1	CYLINDER
			ADJUSTER
25	69087	2	ADJUSTER NUT

26	69088	1	O-RING
27	69089	1	BACK UP RING

28	69180	1	SEAL CARRIER
29	69181	1	GAS SEAL
30	69412	2	STEP SEAL

31	69183	3	BACK UP RING
32	69413	2	O-RING

33	69185	1	VALVE BODY
34A	73479	1	VALVE SLEEVE

35	69189	1	VALVE
36	69193	1	VALVE CAP

37	69194	1	PLUG
38	69101	1	PLUG
39	69102	2	PLUG

40	69199	3	O-RING
41	69200	1	O-RING

42	69202	1	BACK UP RING
43	69106	4	CAPSCREW

ITEM	P/N	QTY	DESCRIPTION
44	69107	8	CAPSCREW

45	69414	1	O-RING
46	69205	1	BACK UP RING

47	69206	3	O-RING
48	69207	2	O-RING

49	69208	1	O-RING

50	69209	2	O-RING
51	69210	1	VALVE ADJUSTER

52	69211	1	BACK UP RING
53	68989	3	O-RING

54	69212	1	ACCUMULATOR
			COVER
55	73597	1	ACCUM BOWL
			(SEE NOTE -
			POWER CELL
			ILLUSTRATION)
56	69214	1	DIAPHRAGM
57	68981	1	DIAPHRAGM
			SCREEN ASSY
58	73595	1	BACK UP RING
			(SEE NOTE -
			POWER CELL
			ILLUSTRATION)
	68982		BACK UP RING
			(SEE NOTE -
			POWER CELL
			ILLUSTRATION)
59	73596	1	O-RING (SEE NOTE
			- POWER CELL
			ILLUSTRATION)
	68983		O-RING (SEE NOTE
			- POWER CELL
			ILLUSTRATION)
60	68984	1	CHARGING VALVE

61	68985	1	CHARGE VALVE
			CAP
62	68986	1	O-RING
63	68987	1	PLUG

64	69215	16	CAPSCREW
65	68990	8	CAPSCREW

65A	72101	8	NORD LOCK
			WASHER
66A	72111	1	LOWER BODY

67	69217	1	TOOL STOP
68B	72112	1	LOWER BUSHING
69	69219	2	RETAINER PIN
70	69220	2	TOOL RETAINER
			PIN (USED ON
			BREAKERS WITH
			S/N-40D 14B00 AND
			BELOW) NOTE:
			ITEMS 69 & 75 ARE
			USED WITH THIS
			RETAINER PIN.

ITEM	P/N	QTY	DESCRIPTION
70A	73462	2	TOOL RETAINER
			PIN (USED ON
			BREAKERS WITH
			S/N-40D 14B01 AND
			ABOVE) NOTE:
			ITEMS 69 & 75 ARE
			NOT USED WITH
			THIS RETAINER
			PIN.
71	69415	2	RETAINER PIN
71A	68712	3	PLUG

72A	68685	1	PLUG
73	68711	2	GREASE NIPPLE

74	68972	2	SNAP RING
75	68970	2	RUBBER PLUG
76	68971	2	RUBBER PLUG

	72342	1	TIE ROD KIT (SEE
			EXPLODED VIEW)
77	69222	4	TIE ROD

78A	72113	4	LOWER TIE ROD
			NUT
79	69225	4	TIE ROD WASHER

80	69226	4	UPPER TIE ROD
			NUT
82	72117	1	TOOL BIT (CROSS
			CUT CHISEL)

SEE PAGE 61 FOR ADDITIONAL TOOL BITS.

69231

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SEAL KIT

52 ► MAXFORCE BREAKER User Manual

Image 52

Stanley Black & Decker MBX138 thru MBX608 user manual MBX408 POWER CELL PARTS LIST, MAXFORCE BREAKER User Manual

Contents

through USER MANUALMBX138 thru MBX608 MBX138Read TABLE OF CONTENTS SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONSSAFETY PRECAUTIONS •Do not modify the breaker in any mannerSAFETY SYMBOLS LOCAL SAFETY REGULATIONSDANGER NOTICETOOL STICKERS & TAGS Back Head = 15 ± 0.5 barBack Head = 6 ± 0.5 bar Back Head = 17 ± 0.5 barMBXXXX MAXFORCETOOL STICKERS & TAGS PRE-INSTALLATIONINSTRUCTIONS PRE-OPERATIONNOTICE PREPARATION FOR OPERATIONLOW-TEMPERATURE WARM-UP PROCEDURE SECURING THE TOOLLONG TERM STORAGE PRE-OPERATIONOPERATION PREPARATION FOR USEPOSITIONING THE EXCAVATOR POSITIONING THE BREAKER TOOL ON THE WORK MATERIALOPERATION BREAKINGNOTICE OPERATION BLANK FIRINGNOTICE UNDERWATER USE UNDERWATER KIT P/N-39416OPERATION OPERATION UNDERWATER KIT P/N-39416BSPF 1/2-14JIS PF 1/2-14 BSPF 1/2-14 JIS PF 1/2-14PERIODIC MAINTENANCE CHECKS EACH DAYTOOL STOP & LOWER BUSHING OPERATIONTOOL FAILURE NOT COVERED UNDER WARRANTY WORN-OUTFRONT BUSHINGS OR RETAINER PINSPROPER USE & CARE OF TOOL BITS BLANK FIRING OR FREE RUNNINGCORROSION PRYINGPROPER USE & CARE OF TOOL BITS INTERNAL MATERIAL FLAW TOOL FAILURE COVERED UNDER WARRANTYPROPER USE & CARE OF TOOL BITS MOIL CHISELBLUNT PROPER USE & CARE OF TOOL BITSWEAR LIMIT DIMENSIONS ModelWear Limit LOWER BUSHINGTOOL STOP WEAR LIMIT DIMENSIONSWEAR LIMIT DIMENSIONS UPPER BUMPERModel TOOL RETAINER PIN TOOL BITWEAR LIMIT DIMENSIONS Dimension A New PartTROUBLESHOOTING PROBLEMSOLUTION CAUSECHARGING THE MAIN ACCUMULATOR CHARGE PRESSURE FOR THE SIDE ACCUMULATOR 60 bar ± CHARGING THE SIDE ACCUMULATOR870 psi ± RECOMMENDED TORQUE VALUES Recommended Tie Rod Torque ProcedureACCESSORIES BOLT PATTERNSMBX258 MBX308MBX408 - MBX458 UPPER BUMPER MBX 408, 458, 608 COVER PLATE COVER PLATE MBX408 & MBX458 COVER PLATE MBX608FLOW TEST PROCEDURES TEST PROCEDUREHEAT LOAD TEST Record the stabilized oil temperatureSPECIFICATIONS please consult the factorySERIAL NUMBER LOCATIONS MODELS: MBX138, MBX208, MBX258, MBX308, MBX608MODELS: MBX358, MBX408, MBX458 SERIAL NUMBER LOCATIONSMBX138 POWER CELL ILLUSTRATION FOR THESE TWO ITEMS SEE 39A ON PARTS LIST. NOTETHESE TWO PARTS ONLY USED WITH ITEM 39 NOT 39A 36 MAXFORCE BREAKER User ManualMBX138 POWER CELL PARTS LIST DESCRIPTIONITEM DESCRIPTIONMBX138 HOUSING PARTS NOTE: BREAKERSWITH S/N 12A AND BELOW USE AMBX208 POWER CELL ILLUSTRATION 72334 Tie Rod KitMBX208 POWER CELL PARTS LIST ITEMDESCRIPTION DESCRIPTIONMBX208 HOUSING PARTS NOTE: BREAKERSWITH S/N 17E 14A00 AND BELOW USE AMBX258 POWER CELL ILLUSTRATION FOR THESE TWO ITEMS SEE 40A ON PARTS LIST. NOTETHESE TWO PARTS ONLY USED WITH ITEM 40 NOT 40A 42 MAXFORCE BREAKER User ManualMBX258 POWER CELL PARTS LIST ITEMDESCRIPTION ITEMMBX258 HOUSING PARTS NOTE: BREAKERS WITH S/N 19E 14A00AND BELOW USE A QTY OF 2 OF ITEM ITEMMBX308 POWER CELL ILLUSTRATION 72338 Tie Rod KitMBX308 POWER CELL PARTS LIST ITEMDESCRIPTION ITEMMBX308 HOUSING PARTS NOTE BREAKERS WITH S/N 24D 14A00AND BELOW USE A QTY OF 2 OF ITEM ITEMMBX358 POWER CELL ILLUSTRATION the backup ring andOlder breakers can also use the 73594 AccumuMBX358 POWER CELL PARTS LIST ITEMDESCRIPTION ITEMMBX358 HOUSING PARTS NOTE: BREAKERS WITH S/N 30D 14A00AND BELOW USE A QTY OF 2 OF ITEM ITEMMBX408 POWER CELL ILLUSTRATION ITEMS 55, 58 & 59 SEE NOTEMBX408 POWER CELL PARTS LIST 52 MAXFORCE BREAKER User ManualMBX408 HOUSING PARTS NOTE: BREAKERS WITH S/N 40D 14B00AND BELOW USE A QTY OF 2 OF ITEM ITEMMBX458 POWER CELL ILLUSTRATION ITEMS 55, 58 & 59 SEE NOTEMBX458 POWER CELL PARTS LIST ITEMDESCRIPTION ITEMMBX458 HOUSING PARTS NOTE: BREAKERS WITH S/N 45D 14A06AND BELOW USE A QTY OF 2 OF ITEM ITEMITEMS 49, 52 & 53 SEE NOTE MBX608 POWER CELL ILLUSTRATIONOlder breakers can also MBX608 POWER CELL PARTS LIST DESCRIPTIONITEM DESCRIPTIONMBX608 HOUSING PARTS NOTE: BREAKERS WITH S/N 50D 13L45AND BELOW USE A QTY OF 2 OF ITEM # 4 WEAR PLATES ITEMWeisbeck, Andy DECLARATION OF CONFORMITYHydraulic Tools TOOL BITS MBX138MBX208 MBX258Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698USA 503659-566071554 6-2014Ver. Copyright 2012 StanleyBlack&Decker