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Stanley Black & Decker MBX138 thru MBX608 user manual Safety Precautions

Models: MBX138 thru MBX608

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•Do not modify the breaker in any manner.

SAFETY PRECAUTIONS

•Make sure all controls (levers and pedals) are in the NEUTRAL position before starting the carrier.

•While operating the breaker and carrier, keep hands and feet on the controls at all times.

•Before leaving the carrier, always lower the boom and insure the carrier is stable. Never leave the ma- chine with the engine running. ALWAYS ENGAGE THE PARKING BRAKE.

•Stop the engine before attempting to make any re- pairs, adjustments or servicing to either the carrier or the breaker.

•Do not operate the tool at oil temperatures above 190°F/88°C. Operation at higher temperatures can damage the internal components of the breaker and carrier and will result in reduced breaker per- formance.

•Do not operate a damaged, leaking, improperly ad- justed, or incompletely assembled breaker.

•Do not modify the breaker in any manner.

•Use only tool bits supplied by Stanley Hydraulic Tools. Use of tool bits supplied by another manu- facturer may damage the breaker and will void the warranty.

•To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be performed by authorized and properly trained personnel.

•If you do not understand how to safely operate your breaker, contact an authorized Stanley Dealer for assistance.

•Keep this manual with the breaker.

•Do not operate this equipment if you are taking med- ication which may affect your mental judgement or physical performance.

•Do not operate this equipment if you are under the influence of drugs or alcohol.

•Exposure to crystalline Silica (sometimes called “silica dust”) as a result of breaking, drilling, or ham- mering of rock, concrete, asphalt or other materials may cause Silicosis (a serious lung disease), silico- sis-related illnesses, cancer, or death. Respiratory protection is highly recommended when working with materials containing Silica Dust. Always wear a respirator approved for protection against crystal- line silica.

MAXFORCE BREAKER User Manual ◄ 5

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Stanley Black & Decker MBX138 thru MBX608 user manual Safety Precautions, •Do not modify the breaker in any manner

Contents

USER MANUAL throughMBX138 thru MBX608 MBX138Read TABLE OF CONTENTS GENERAL SAFETY PRECAUTIONS SAFETY PRECAUTIONS•Do not modify the breaker in any manner SAFETY PRECAUTIONSLOCAL SAFETY REGULATIONS SAFETY SYMBOLSDANGER NOTICEBack Head = 15 ± 0.5 bar TOOL STICKERS & TAGSBack Head = 6 ± 0.5 bar Back Head = 17 ± 0.5 barTOOL STICKERS & TAGS MAXFORCEMBXXXX PRE-OPERATION PRE-INSTALLATIONINSTRUCTIONSNOTICE PREPARATION FOR OPERATIONSECURING THE TOOL LOW-TEMPERATURE WARM-UP PROCEDURELONG TERM STORAGE PRE-OPERATIONPREPARATION FOR USE OPERATIONPOSITIONING THE EXCAVATOR POSITIONING THE BREAKER TOOL ON THE WORK MATERIALNOTICE BREAKINGOPERATION NOTICE BLANK FIRINGOPERATION OPERATION UNDERWATER KIT P/N-39416UNDERWATER USE UNDERWATER KIT P/N-39416 OPERATIONBSPF 1/2-14JIS PF 1/2-14 BSPF 1/2-14 JIS PF 1/2-14EACH DAY PERIODIC MAINTENANCE CHECKSTOOL STOP & LOWER BUSHING OPERATIONWORN-OUTFRONT BUSHINGS OR RETAINER PINS TOOL FAILURE NOT COVERED UNDER WARRANTYPROPER USE & CARE OF TOOL BITS BLANK FIRING OR FREE RUNNINGPROPER USE & CARE OF TOOL BITS PRYINGCORROSION PROPER USE & CARE OF TOOL BITS TOOL FAILURE COVERED UNDER WARRANTYINTERNAL MATERIAL FLAW CHISEL MOILBLUNT PROPER USE & CARE OF TOOL BITSModel WEAR LIMIT DIMENSIONSWear Limit LOWER BUSHINGWEAR LIMIT DIMENSIONS TOOL STOPModel UPPER BUMPERWEAR LIMIT DIMENSIONS TOOL BIT TOOL RETAINER PINWEAR LIMIT DIMENSIONS Dimension A New PartPROBLEM TROUBLESHOOTINGSOLUTION CAUSECHARGING THE MAIN ACCUMULATOR 870 psi ± CHARGING THE SIDE ACCUMULATORCHARGE PRESSURE FOR THE SIDE ACCUMULATOR 60 bar ± Recommended Tie Rod Torque Procedure RECOMMENDED TORQUE VALUESBOLT PATTERNS ACCESSORIESMBX258 MBX308MBX408 - MBX458 UPPER BUMPER COVER PLATE MBX408 & MBX458 COVER PLATE MBX608 MBX 408, 458, 608 COVER PLATETEST PROCEDURE FLOW TEST PROCEDURESHEAT LOAD TEST Record the stabilized oil temperatureplease consult the factory SPECIFICATIONSMODELS: MBX138, MBX208, MBX258, MBX308, MBX608 SERIAL NUMBER LOCATIONSSERIAL NUMBER LOCATIONS MODELS: MBX358, MBX408, MBX458FOR THESE TWO ITEMS SEE 39A ON PARTS LIST. NOTE MBX138 POWER CELL ILLUSTRATIONTHESE TWO PARTS ONLY USED WITH ITEM 39 NOT 39A 36 MAXFORCE BREAKER User ManualDESCRIPTION MBX138 POWER CELL PARTS LISTITEM DESCRIPTIONNOTE: BREAKERS MBX138 HOUSING PARTSWITH S/N 12A AND BELOW USE A72334 Tie Rod Kit MBX208 POWER CELL ILLUSTRATIONITEM MBX208 POWER CELL PARTS LISTDESCRIPTION DESCRIPTIONNOTE: BREAKERS MBX208 HOUSING PARTSWITH S/N 17E 14A00 AND BELOW USE AFOR THESE TWO ITEMS SEE 40A ON PARTS LIST. NOTE MBX258 POWER CELL ILLUSTRATIONTHESE TWO PARTS ONLY USED WITH ITEM 40 NOT 40A 42 MAXFORCE BREAKER User ManualITEM MBX258 POWER CELL PARTS LISTDESCRIPTION ITEMNOTE: BREAKERS WITH S/N 19E 14A00 MBX258 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM ITEM72338 Tie Rod Kit MBX308 POWER CELL ILLUSTRATIONITEM MBX308 POWER CELL PARTS LISTDESCRIPTION ITEMNOTE BREAKERS WITH S/N 24D 14A00 MBX308 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM ITEMthe backup ring and MBX358 POWER CELL ILLUSTRATIONOlder breakers can also use the 73594 AccumuITEM MBX358 POWER CELL PARTS LISTDESCRIPTION ITEMNOTE: BREAKERS WITH S/N 30D 14A00 MBX358 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM ITEMITEMS 55, 58 & 59 SEE NOTE MBX408 POWER CELL ILLUSTRATION52 MAXFORCE BREAKER User Manual MBX408 POWER CELL PARTS LISTNOTE: BREAKERS WITH S/N 40D 14B00 MBX408 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM ITEMITEMS 55, 58 & 59 SEE NOTE MBX458 POWER CELL ILLUSTRATIONITEM MBX458 POWER CELL PARTS LISTDESCRIPTION ITEMNOTE: BREAKERS WITH S/N 45D 14A06 MBX458 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM ITEMOlder breakers can also MBX608 POWER CELL ILLUSTRATIONITEMS 49, 52 & 53 SEE NOTE DESCRIPTION MBX608 POWER CELL PARTS LISTITEM DESCRIPTIONNOTE: BREAKERS WITH S/N 50D 13L45 MBX608 HOUSING PARTSAND BELOW USE A QTY OF 2 OF ITEM # 4 WEAR PLATES ITEMHydraulic Tools DECLARATION OF CONFORMITYWeisbeck, Andy MBX138 TOOL BITSMBX208 MBX258Milwaukie, Oregon 97267-5698USA 503659-5660 Stanley Hydraulic Tools 3810 SE Naef Road71554 6-2014Ver. Copyright 2012 StanleyBlack&Decker