B.Deburring

Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°-15° should be added to the end to permit easier insertion of the pipe into the end of the fitting. Failure to chamfer the edge of the pipe may remove cement from the fitting socket, causing the joint to leak.

STEP B

C.Test dry fit of the joint

Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint.

D.Inspection, cleaning, priming

Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-of-entry

Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one.

Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer.

E.Application of solvent cement

•Apply solvent cement evenly and quickly around outside of pipe at a width a little greater than the depth of the fitting socket.

•Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling.

•Apply a second coat of cement to the pipe end.

STEP E

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds.

STEP F

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer.

STEP G

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State Industries 197425-004 instruction manual Step B, Step E, Step F, Step G
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197425-004 specifications

State Industries Model 197425-004 is a noteworthy water heater designed to cater to the needs of both residential and commercial applications. Known for its efficiency and reliability, this model offers a range of features that enhance its appeal to users looking for an effective water heating solution.

One of the primary characteristics of the 197425-004 is its tankless design, which allows for an endless supply of hot water. Unlike traditional water heaters that store hot water in a tank, this model heats water on demand, conserving both energy and space. This is particularly advantageous for households or businesses with fluctuating hot water needs, as it eliminates the risk of running out of hot water during peak usage times.

The technology behind the State Industries 197425-004 incorporates advanced insulation and heat exchange systems, which significantly improve energy efficiency. With a high energy factor rating, this unit minimizes energy consumption, thus reducing utility bills and environmental impact. Users can expect lower operating costs without sacrificing performance, making it a cost-effective option in the long run.

Another defining feature of the 197425-004 is its durable construction. Built with high-quality materials, including corrosion-resistant components, this water heater is designed for longevity. The model also includes a user-friendly digital thermostat, enabling precise temperature control and easy monitoring. This ensures that users can customize their hot water needs according to individual preferences.

In addition to its performance and efficiency, the State Industries 197425-004 prioritizes safety. It is equipped with multiple safety features such as thermal overload protection and precise temperature regulation, reducing the risk of accidents.

Installation is made convenient with this model, as it is compatible with various plumbing systems and does not require complex modifications. Its compact size allows for flexible installation options, whether it is placed indoors or outdoors, depending on user preferences.

In summary, the State Industries 197425-004 represents a perfect blend of cutting-edge technology, energy efficiency, and durability. With its tankless heating system, impressive energy factor, and safety features, it continues to stand out as an excellent choice for reliable hot water solutions in diverse settings.
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