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Sterling 30 cfm, 60 cfm HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS, 15 CFM, Description

Models: 30 cfm

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Page 44

HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS

									15 CFM
	Item			Qty		Part #			Description

21			1			A0571669			SCHEMATIC, 15 CFM POWER

									120 VAC 1
	25			1		A0566840			GRAPHIC, ASD CONTROL, 1∅
26			1			A0571672			COMMON PARTS, 120VAC CONTROL
27			1			A0534258			FUSE BLOCK, 2P 30A CC
28			1		725.00761.00				FUSE, PROC BLOWER, LP-CC-6

									220VAC 1 ∅
25			1			A0566840			GRAPHIC, ASD CONTROL, 1∅
26			1			A0571673			COMMON PARTS, 220VAC CONTROL
27			1			A0534258			FUSE BLOCK, 2P 30A CC
28			1		725.00758.00				FUSE, PROC BLOWER, LP-CC-3

									208VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558201		TRANSFORMER, 208-230/460X120 PSF
32			2			A0538000		FUSE, XFMR PRIMARY, FNQ-R-3.0

									220VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558201		TRANSFORMER, 208-230/460X120 PSF
32			2			A0536898		FUSE, XFMR PRIMARY, FNQ-R-2.5

									230VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558201		TRANSFORMER, 208-230/460X120 PSF
32			2			A0536898		FUSE, XFMR PRIMARY, FNQ-R-2.5

									400VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558187			TRANSFORMER, 400X120 PSF
32			2			A0536894		FUSE, XFMR PRIMARY, FNQ-R-1.6

									460VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558201		TRANSFORMER, 208-230/460X120 PSF
32			2			A0536892		FUSE, XFMR PRIMARY, FNQ-R-1.25

									575VAC 3∅
24			1			A0571675			COMMON PARTS, 3∅ POWER
28			1			A0540975		FUSE, XFMR SECONDARY, FNM-3.5
31			1			A0558194			TRANSFORMER, 575X120 PSF
32			2		725.00753.00			FUSE, XFMR PRIMARY, FNQ-R-1
									120VAC 1∅ LOW HEAT
33			1			A0568936			FUSE, HEATERS, KTK-R-25
									120VAC 1∅ HIGH HEAT
33			1			A0568936			FUSE, HEATERS, KTK-R-25
									220VAC 1∅ LOW HEAT
33			1			A0534047			FUSE, HEATERS, KTK-R-12
									220VAC 1∅ HIGH HEAT
33			1			A0534048			FUSE, HEATERS, KTK-R-15
									208VAC 3∅ LOW HEAT
33			3			A0534047			FUSE, HEATERS, KTK-R-12
									208VAC 3∅ HIGH HEAT
33			3			A0534048			FUSE, HEATERS, KTK-R-15
									220VAC 3∅ LOW HEAT
33			3			A0534047			FUSE, HEATERS, KTK-R-12
									220VAC 3∅ HIGH HEAT
33			3			A0534048			FUSE, HEATERS, KTK-R-15
									230VAC 3∅ LOW HEAT
	15, 30, & 60 cfm Compact Dryers							44

Image 44

Sterling 30 cfm, SDA Series 25-100 15 cfm, 60 cfm HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS, 15 CFM, Description

Contents

SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Part Number Bulletin Number DH1-635.3 EffectiveWe are committed to a continuing program of product improvement DCN No CopyrightShipping Information Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteTable of Contents CHAPTER 4 OPERATIONCHAPTER 1 SAFETY CHAPTER 3 INSTALLATIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING Safety Symbols Used in this Manual Chapter 1 Safety1-1 How to Use This Manual 1-2 Safety Tag Information 1-3 Warnings and PrecautionsRead Operation and Installation Manual Earth Ground Dryer Safety TagsOperator Responsibility 1-4 ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-1 Models Covered in This Manual2-2 General Description What is desiccant?2-3 Standard Features Figure 1 Typical Dryer Air Flow SchematicMechanical Features Electrical Features2-5 Safety Devices and Interlocks 2-4 OptionsController Features residual heat coming out of the desiccant tank prior toFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs 3-2 Rigging and Placing the Dryer Chapter 3 Installation3-1 Uncrating the Equipment Note Floor Mounted Dryers can be lifted by hoist or fork lift Figure 2 Suggested Lift Rigging for Cart Mount DryersFigure 3 Suggested Lift Rigging for Floor Mounted Dryers 3-3 Electrical Connections Figure 4 Suggested Lift Rigging for Machine Mounted DryersMaking Dryer/Drying Hopper Process Air Connections Floor Mount Models 3-4 Setup ProceduresChecking for Proper Blower Rotation Three-Phase Models 3-5 Initial Start-up Installing Water LinesCaution! Clean the rust-preventing oil from inside the drying hopper Drying Hopper Air Trap ConsiderationsAuto-Tuning the Dryer Shutting Down the DryerChapter 4 Operation 4-1 Controller Description and OperationSwitches Indicator LightsProcess Air Temperature Controller Figure 6 Typical Process Air Temperature Controller PV SVIdentifying Process Air Temperature Controller LED Indicators IndicatorLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not used inSetting the Process Air Temperature IndicatorAdjustment Level IndicatorThe PV readout will display the different parameters within each mode Setting the High Dew Point Alarm Restoring the Process Air Dew Point Meter E5CK to Factory SetupProcess Air Dew Point Display Optional4-2 Dryer Operation Procedures Controller OperationAlarm Display Messages Note A change will NOT take effect until step 12-c is doneHIGH TEMP VALVE MTR HEAT COOL 50 SYSTEM NORMALValve Motor Time-Out Blower Overload No Alarms PROC BLWRChapter 5 Maintenance 5-1 Preventative Maintenance ScheduleEvery Day Every week5-2 Preventative Maintenance Recommendations for Cleaning and Replacing FiltersFigure 9 Air Filter Location and Disassembly Servicing Process Air Filters5-3 Corrective Maintenance Cleaning with Compressed AirCaution! DO NOT clean/wash filter with water Symptoms of Worn Desiccant+ FIRST AID + SEE A PHYSICIAN IMMEDIATELY IF IRRITATION PERSISTSWARNING! Handling desiccant material is HAZARDOUS Handle with adequate ventilation Wash hands thoroughly after handlingFigure 10 Desiccant Bed Location and Disassembly Caution! You should properly dispose of any discarded desiccantConsult local disposal regulations for more information Figure 11 Required Desiccant Amounts 13X TypeDisconnect and lock out power before you replace heater elements Figure 12 Process/Regeneration Heater Location and DisassemblyProcedures Replacing the Process/Regeneration HeaterReplacing/Cleaning the Cooling Coil Figure 13 Cooling Coil Location and DisassemblyReplacement Procedures If used as an after-Cooler 3 to 4 GPM @ 85F15, 30, & 60 cfm Compact Dryers 8. Inset the four 10-32 bolts back in place9. Turn the water to the cooling coil back on HIGH TEMP Chapter 6 Troubleshooting6-1 Introduction PROC BLWR Alarm MessageHIGH TEMP Cause6-2 Determining Temperature Controller Errors or Sensor Errors VALVE MTRUsing a Thermocouple Alarm MessageAnnex B Information 7-1 Technical SpecificationsChapter 7 Appendix 7-2 Drawings and Diagrams Aftercooler Design SpecificationsFigure 14 Standard Model 180F to 230F Air Flow Schematic Regeneration MoistureMake Up Air ExhaustFigure 15 High Heat Model 180F to 400F Air Flow Schematic Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air Exhaust High Pressure Peripheral Blower7-3 Spare Parts List Figure 18 Level 1 Spare Parts List Electrical & MechanicalDRYER SPARE PARTS LIST 15, 30, 60 cfm Models Mechanical ComponentsDescription HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS15 CFM Description 15, 30, & 60 cfm Compact Dryers30 CFM Description 15, 30, & 60 cfm Compact Dryers60 CFM 15, 30, & 60 cfm Compact Dryers A053404715, 30, & 60 cfm Compact Dryers 7-5 Returned Material Policy 7-6 Dryer Identification Serial Number TagWarranty Returns Credit Returns7-7 Technical Assistance Service DepartmentParts Department Sales Department