Part Number Bulletin Number DH1-635.3 Effective
SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers
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CHAPTER 4 OPERATION
Table of Contents
CHAPTER 1 SAFETY
CHAPTER 3 INSTALLATION
CHAPTER 6 TROUBLESHOOTING
CHAPTER 5 MAINTENANCE
CHAPTER 7 APPENDIX
1-1 How to Use This Manual
Chapter 1 Safety
Safety Symbols Used in this Manual
1-3 Warnings and Precautions
1-2 Safety Tag Information
Read Operation and Installation Manual Earth Ground
Dryer Safety Tags
General Responsibility
1-4 Responsibility
Operator Responsibility
REMEMBER
Reporting a Safety Defect
Maintenance Responsibility
2-1 Models Covered in This Manual
Chapter 2 Functional Description
2-2 General Description
What is desiccant?
Figure 1 Typical Dryer Air Flow Schematic
2-3 Standard Features
Mechanical Features
Electrical Features
2-4 Options
2-5 Safety Devices and Interlocks
Controller Features
residual heat coming out of the desiccant tank prior to
Safety Device Lock-Outs
Safety Circuit Standards
Fail Safe Operation
3-1 Uncrating the Equipment
Chapter 3 Installation
3-2 Rigging and Placing the Dryer
Figure 3 Suggested Lift Rigging for Floor Mounted Dryers
Figure 2 Suggested Lift Rigging for Cart Mount Dryers
Note Floor Mounted Dryers can be lifted by hoist or fork lift
Figure 4 Suggested Lift Rigging for Machine Mounted Dryers
3-3 Electrical Connections
Checking for Proper Blower Rotation Three-Phase Models
3-4 Setup Procedures
Making Dryer/Drying Hopper Process Air Connections Floor Mount Models
Installing Water Lines
3-5 Initial Start-up
Caution! Clean the rust-preventing oil from inside the drying hopper
Drying Hopper Air Trap Considerations
Shutting Down the Dryer
Auto-Tuning the Dryer
4-1 Controller Description and Operation
Chapter 4 Operation
Switches
Indicator Lights
Figure 6 Typical Process Air Temperature Controller PV SV
Process Air Temperature Controller
Indicator
Identifying Process Air Temperature Controller LED Indicators
Lit when Control Output 1 is on. The Out1
Lit when Control Output 2 is on. Not used in
Indicator
Setting the Process Air Temperature
Adjustment Level
Indicator
The PV readout will display the different parameters within each mode
Restoring the Process Air Dew Point Meter E5CK to Factory Setup
Setting the High Dew Point Alarm
Process Air Dew Point Display
Optional
Controller Operation
4-2 Dryer Operation Procedures
Note A change will NOT take effect until step 12-c is done
Alarm Display Messages
HEAT COOL 50 SYSTEM NORMAL
HIGH TEMP VALVE MTR
Valve Motor Time-Out Blower Overload No Alarms
PROC BLWR
5-1 Preventative Maintenance Schedule
Chapter 5 Maintenance
Every Day
Every week
Recommendations for Cleaning and Replacing Filters
5-2 Preventative Maintenance
Figure 9 Air Filter Location and Disassembly
Servicing Process Air Filters
Cleaning with Compressed Air
5-3 Corrective Maintenance
Caution! DO NOT clean/wash filter with water
Symptoms of Worn Desiccant
SEE A PHYSICIAN IMMEDIATELY IF IRRITATION PERSISTS
+ FIRST AID +
WARNING! Handling desiccant material is HAZARDOUS
Handle with adequate ventilation Wash hands thoroughly after handling
Caution! You should properly dispose of any discarded desiccant
Figure 10 Desiccant Bed Location and Disassembly
Consult local disposal regulations for more information
Figure 11 Required Desiccant Amounts 13X Type
Figure 12 Process/Regeneration Heater Location and Disassembly
Disconnect and lock out power before you replace heater elements
Procedures
Replacing the Process/Regeneration Heater
Figure 13 Cooling Coil Location and Disassembly
Replacing/Cleaning the Cooling Coil
Replacement Procedures
If used as an after-Cooler 3 to 4 GPM @ 85F
9. Turn the water to the cooling coil back on
8. Inset the four 10-32 bolts back in place
15, 30, & 60 cfm Compact Dryers
6-1 Introduction
Chapter 6 Troubleshooting
HIGH TEMP
Alarm Message
PROC BLWR
HIGH TEMP
Cause
VALVE MTR
6-2 Determining Temperature Controller Errors or Sensor Errors
Using a Thermocouple
Alarm Message
Chapter 7 Appendix
7-1 Technical Specifications
Annex B Information
Aftercooler Design Specifications
7-2 Drawings and Diagrams
Figure 14 Standard Model 180F to 230F Air Flow Schematic
Regeneration MoistureMake Up Air Exhaust
Figure 16 Low Heat Model 120F to 250F Air Flow
Figure 15 High Heat Model 180F to 400F Air Flow Schematic
After-Cooler Regeneration MoistureMake Up Air Exhaust
High Pressure Peripheral Blower
Figure 18 Level 1 Spare Parts List Electrical & Mechanical
7-3 Spare Parts List
DRYER SPARE PARTS LIST 15, 30, 60 cfm Models
Mechanical Components
15 CFM
HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS
Description
30 CFM
15, 30, & 60 cfm Compact Dryers
Description
60 CFM
15, 30, & 60 cfm Compact Dryers
Description
A0534047
15, 30, & 60 cfm Compact Dryers
15, 30, & 60 cfm Compact Dryers
7-6 Dryer Identification Serial Number Tag
7-5 Returned Material Policy
Warranty Returns
Credit Returns
Service Department
7-7 Technical Assistance
Parts Department
Sales Department