Thermal

4.6 Thermal

The APA100 thermal issues lie with the TAS5111. The following thermal calculations and tables are taken from the TAS5111 data sheet. The TAS5111 is designed to be interfaced directly to a heatsink using a thermal interface compound (for example, Wakefield Engineering type 126 thermal grease.) The heatsink then absorbs heat from the ICs and couples it to the local air. If the heatsink is carefully designed, this process can reach equilibrium and heat can be continually removed from the ICs. Because of the efficiency of the TAS5111, heatsinks are smaller than those required for linear amplifiers of equivalent performance. RθJA is a system thermal resistance from junction to ambient air. As such, it is a system parameter with roughly the following components:

-RθJC (the thermal resistance from junction to case, or in this case the metal pad)

-Thermal grease thermal resistance

-Heatsink thermal resistance

RθJC has been provided in the General Information section.

The thermal grease thermal resistance can be calculated from the exposed pad area and the thermal grease manufacturer’s area thermal resistance (expressed in °C−in 2/W). The area thermal resistance of the example thermal grease with a 0.001-inch thick layer is about 0.054°C−in 2/W. The approximate exposed pad area is 0.0164 in2. Dividing the example thermal grease area resistance by the area of the pad gives the actual resistance through the thermal grease, 3.3°C/W.

Heatsink thermal resistance is generally predicted by the heatsink vendor, modeled using a continuous flow dynamics (CFD) model, or measured.

Thus, for a single monaural IC, the system is defined by Equation 9.

 

RqJA + RqJC ) thermal greasse resistance ) heatsink resistance.

(9)

 

The following table indicates modeled parameters for one TAS5111 IC on a heatsink. The junction temperature is set at 110°C in both cases while delivering 70 W RMS into 4-loads with no clipping. It is assumed that the thermal grease is about 0.001 inch thick (this is critical).

Table 4−1. TAS5111 Thermal Table

 

32-Pin TSSOP

Ambient temperature

25°C

 

 

Power to load

70 W

 

 

Delta T inside package

12.3°C

 

 

Delta T through thermal grease

21.1°C

 

 

Required heatsink thermal resistance

8.2°C/W

 

 

Junction temperature

110°C

 

 

System RθJA

13.2°C/W

RθJA power dissipation

85°C

Technical Information

4-11

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Image 33
Texas Instruments APA100 manual 1. TAS5111 Thermal Table

APA100 specifications

Texas Instruments is known for its innovation in the field of analog and embedded processing, with the APA100 being one of its noteworthy products. The APA100 is an advanced analog front-end (AFE) device designed to meet the needs of various applications including industrial, automotive, medical, and consumer electronics.

One of the standout features of the APA100 is its high-resolution data conversion capability. It integrates both analog-to-digital converters (ADCs) and digital-to-analog converters (DACs), providing unmatched precision and accuracy in signal processing. The device supports multiple sampling rates, which allows it to adapt to various requirements in different applications, ensuring optimal performance.

The power efficiency of the APA100 is another significant characteristic. Designed with low-power consumption in mind, it enables battery-operated devices to maximize their lifespan while maintaining reliable performance. This energy efficiency makes the APA100 suitable for wearables and portable medical devices, where power management is critical.

In addition to its power efficiency, the APA100 features integrated signal conditioning, which includes amplifiers and filters that enhance the quality of the input signals. This capability reduces the need for external components, thereby simplifying system design and reducing overall costs. With its built-in signal conditioning, engineers can expect improved accuracy and reduced noise in their measurements.

Texas Instruments has also included advanced communication interfaces in the APA100, such as SPI and I2C, to facilitate seamless integration with microcontrollers and processors. This flexibility allows for easy implementation into existing systems, enabling developers to take full advantage of the device's features without extensive re-engineering.

The APA100 is also designed for robustness, featuring a wide operating temperature range, making it suitable for use in harsh environments. This reliability is crucial for industrial applications where device performance can be affected by temperature fluctuations.

Overall, the Texas Instruments APA100 is an exceptional analog front-end device that combines high precision, low power consumption, integrated signal conditioning, and robust design. Its versatile features make it an ideal choice for various applications, paving the way for advancements in technology and improved performance across different sectors. With the APA100, engineers have a powerful tool that can help them innovate and enhance their products in highly competitive markets.