Manuals / Troy-Bilt / Lawn and Garden / Tiller

Troy-Bilt E682J-Horse manual

Models: E682J-Horse 682J-Horse

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Contents

FORM NO. 770-10598A IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH PRINTED IN USAENGINE INFORMATION TABLE OF CONTENTSContent FINDING MODEL NUMBERTraining 1 SafetySafety Alert Symbol SectionSection 1 Safety c. Use slower wheel, tine and engine speedsAntidotes TO AVOID SERIOUS INJURY Maintenance and StorageOperating Symbols DecalsIntroduction 2 AssemblyTools/Materials Needed for Assembly Loose Parts List Qty. DescriptionSTEP 4 Connect Forward Interlock Wire Harness Section 2 AssemblyAdjustment WireSection 2 Assembly STEP 6 Check Gear Oil LevelsOil Level Hole STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable STEP 7 Add Motor Oil to EngineASSEMBLING THE ELECTRIC START SYSTEM STEP 2 Install the Battery CablesBattery produces explosive gases STEP 1 Connect the Wire Harness ReceptacleWheels/Tines/PTO Drive Lever 3 Features and ControlsPTO Attachments Feature G F A B E C DTines/PTO Clutch Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Throttle Lever Section 3 Features and ControlsKeyswitch Starter Engine ControlsBreak-In Operation Pre-Start Checklist4 Operation INTRODUCTIONTo help prevent serious personal injury or damage to equipment areas. Temperatures in these areas may exceed 150oFSection 4 Operation Starting the EngineMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to HIGH Range Changing Speed BeltsLoading the Tiller Unloading the TillerChoosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW RangeSection 4 Operation Let the tiller do the work Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDETilling on slopes Do not use FAST wheel speed position when on sloped groundAvoid making footprints Suggested tilling patternsSection 4 Operation Clearing the tinesB. Terrace Gardening Tilling Tips & TechniquesSoil Enrichment Idea POWER COMPOSTINGWide-Row Planting Tilling Under CornRemoving Tine Attachment PTO POWER UNITVERY IMPORTANT Removing And Replacing The Tine AttachmentGuide Pin Mounting Hole PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Setting Up Stationary AttachmentsStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsEvery 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE PROCEDURESection 5 Maintenance Tighten Bolts and NutsTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksSection 5 Maintenance Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment Transmission5/16 1/4 Belt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionSection 5 Maintenance Replacing the Drive BeltRemoving the Belt Replacing the Drive BeltReverse Drive System Maintenance Reverse Disc InspectionSection 5 Maintenance Replacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Adjustment Bolt Jam NutReplacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceSection 5 Maintenance Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Storing Your TillerCHECK OR TEST Appendix A TroubleshootingTroubleshooting Procedures PROBLEMAppendix A Troubleshooting See Troubleshooting the Forward Interlock Safety System in Section5 Tines Turn, But Wheels Won’t Dozer/Snow Blade Attachment Appendix B Attachments & AccessoriesWheel Weights Troy-Bilt PTO Log SplitterDESCRIPTION 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY PARTDESCRIPTION Parts ListFORWARD INTERLOCK SYSTEM DESCRIPTIONDESCRIPTION HANDLEBAR ASSEMBLYParts List PARTDESCRIPTION DEPTH REGULATOR & TINE HOOD ASSEMBLIESParts List PARTWHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS Parts ListSee Page See Page WHEEL & TIRE ASSEMBLIES WHEEL SPEED LEVERBELT DRIVE SYSTEM ENGINES AND ENGINE MOUNTPOWER UNIT TRANSMISSION ASSEMBLIES Parts ListSee Page continued on page DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY BRACKET ASSEMBLIESSee Page POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageParts List MODELS 682J & E682LParts List TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY MISCELLANEOUS PARTSLOSS OF TRANSMISSION OIL. IF THESE SCREWS TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN THAT CAN NOT BE REUSED WITHOUT RISKING THETRANSMISSION ASSEMBLY TILLER DRIVE SHAFT ASSEMBLYTRANSMISSION HOUSING AND DIPSTICK Parts ListParts List BOLO TINE ASSEMBLIESDESCRIPTION CUSTOM TILLING TINESParts List DESCRIPTIONELECTRIC START SYSTEM Parts ListMODEL E682L PART Parts ListPART DESCRIPTIONPART BUMPER ATTACHMENTParts List DESCRIPTIONPage Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT TILLER LIFETIME LIMITED WARRANTY