Power Unit Transmission Assemblies, See Page

Parts List

MODELS 682J &, E682L

POWER UNIT TRANSMISSION ASSEMBLIES

See Page 50

,16A

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Troy-Bilt E682J-Horse manual Power Unit Transmission Assemblies, Parts List, See Page

Contents

PRINTED IN USA IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH FORM NO. 770-10598A FINDING MODEL NUMBER TABLE OF CONTENTSContent ENGINE INFORMATION Section 1 SafetySafety Alert Symbol Training Antidotes Section 1 Safetyc. Use slower wheel, tine and engine speeds Decals Maintenance and StorageOperating Symbols TO AVOID SERIOUS INJURY Loose Parts List Qty. Description 2 AssemblyTools/Materials Needed for Assembly Introduction Wire Section 2 AssemblyAdjustment STEP 4 Connect Forward Interlock Wire Harness STEP 6 Check Gear Oil Levels STEP 7 Add Motor Oil to Engine STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable Oil Level Hole STEP 1 Connect the Wire Harness Receptacle STEP 2 Install the Battery CablesBattery produces explosive gases ASSEMBLING THE ELECTRIC START SYSTEM G F A B E C D 3 Features and ControlsPTO Attachments Feature Wheels/Tines/PTO Drive Lever Wheel Speed Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch Lever Engine Controls Section 3 Features and ControlsKeyswitch Starter Engine Throttle Lever INTRODUCTION Pre-Start Checklist4 Operation Break-In Operation To help prevent serious personal injury or damage to equipment Section 4 OperationStarting the Engine Avoid engine muffler and nearby Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and Tilling To Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making Turns Loading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your Property Unloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to HIGH Range Choosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW Range TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques Let the tiller do the work Suggested tilling patterns Do not use FAST wheel speed position when on sloped groundAvoid making footprints Tilling on slopes Clearing the tines B. Terrace Gardening Tilling Under Corn POWER COMPOSTINGWide-Row Planting Soil Enrichment Idea Removing And Replacing The Tine Attachment PTO POWER UNITVERY IMPORTANT Removing Tine Attachment Setting Up Stationary Attachments PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Guide Pin Mounting Hole Operating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the Engine PROCEDURE 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE Every Tiller Lubrication Section 5 MaintenanceTighten Bolts and Nuts Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil Levels For Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Adding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Draining and Filling the Tine Attachment Transmission How to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension 5/16 1/4 Belt Adjustment Tool Replacing the Drive Belt Replacing the Drive BeltRemoving the Belt Push Belt UP Reverse Drive System Maintenance Reverse Disc Inspection Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse Disc Adjustment Bolt Jam Nut Bolo Tine MaintenanceAdjusting Reverse Drive Checking Tines for Wear Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Replacing Tines Holder Assembly Air Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug Maintenance Storing Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System PROBLEM Appendix A TroubleshootingTroubleshooting Procedures CHECK OR TEST See Troubleshooting the Forward Interlock Safety System in Section 5 Tines Turn, But Wheels Won’t Troy-Bilt PTO Log Splitter Appendix B Attachments & AccessoriesWheel Weights Dozer/Snow Blade Attachment PART 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY DESCRIPTION Parts List FORWARD INTERLOCK SYSTEM HANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS See Page See Page ENGINES AND ENGINE MOUNT WHEEL SPEED LEVERBELT DRIVE SYSTEM WHEEL & TIRE ASSEMBLIES POWER UNIT TRANSMISSION ASSEMBLIES BRACKET ASSEMBLIES DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY continued on page POWER UNIT TRANSMISSION ASSEMBLIES Continued from page MODELS 682J & E682L MISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY THAT CAN NOT BE REUSED WITHOUT RISKING THE TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN LOSS OF TRANSMISSION OIL. IF THESE SCREWS TILLER DRIVE SHAFT ASSEMBLY TRANSMISSION HOUSING AND DIPSTICK BOLO TINE ASSEMBLIES CUSTOM TILLING TINES ELECTRIC START SYSTEM MODEL E682L DESCRIPTION BUMPER ATTACHMENT Page Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio