Troy-Bilt E682J-Horse instruction

Notes

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Contents

TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYPRINTED IN USA FORM NO. 770-10598A Content TABLE OF CONTENTSFINDING MODEL NUMBER ENGINE INFORMATION Safety Alert Symbol 1 SafetySection Training c. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Operating Symbols Maintenance and StorageDecals TO AVOID SERIOUS INJURY Tools/Materials Needed for Assembly 2 AssemblyLoose Parts List Qty. Description Introduction Adjustment Section 2 AssemblyWire STEP 4 Connect Forward Interlock Wire Harness STEP 6 Check Gear Oil Levels STEP 8 Attach Engine Throttle Lever and Cable STEP 9 Adjust Air Pressure in TiresSTEP 7 Add Motor Oil to Engine Oil Level Hole Battery produces explosive gases STEP 2 Install the Battery CablesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEM PTO Attachments Feature 3 Features and ControlsG F A B E C D Wheels/Tines/PTO Drive Lever Handlebar Height Adjustment Lever Section 3 Features and ControlsWheel Speed Lever Tines/PTO Clutch Lever Keyswitch Starter Section 3 Features and ControlsEngine Controls Engine Throttle Lever 4 Operation Pre-Start ChecklistINTRODUCTION Break-In Operation Starting the Engine Section 4 OperationTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearby Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and Tilling Stopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making Turns How to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your Property Loading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to HIGH Range Changing Belt From HIGH Range to LOW Range Choosing Wheel and Tine Speeds Tilling Tips & Techniques Use shallow depth regulator settings. Till gradually deeperTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the work Avoid making footprints Do not use FAST wheel speed position when on sloped groundSuggested tilling patterns Tilling on slopes B. Terrace Gardening Clearing the tines Wide-Row Planting POWER COMPOSTINGTilling Under Corn Soil Enrichment Idea VERY IMPORTANT PTO POWER UNITRemoving And Replacing The Tine Attachment Removing Tine Attachment Installing the Tine Attachment PTO POWER UNIT OPERATING INSTRUCTIONSSetting Up Stationary Attachments Guide Pin Mounting Hole Starting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the Engine REQUIRED MAINTENANCE SCHEDULE 5 MaintenancePROCEDURE Every Tighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil Levels Checking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Draining and Filling the PTO Power Unit Transmission Adding Gear Oil to the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment Transmission Measuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension 5/16 1/4 Belt Adjustment Tool Removing the Belt Replacing the Drive BeltReplacing the Drive Belt Push Belt UP Reverse Disc Inspection Reverse Drive System Maintenance Installing a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse Disc Adjusting Reverse Drive Bolo Tine MaintenanceAdjustment Bolt Jam Nut Checking Tines for Wear Removing and Replacing A Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder Assembly Tire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug Maintenance Testing the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures Appendix A TroubleshootingPROBLEM CHECK OR TEST 5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in Section Wheel Weights Appendix B Attachments & AccessoriesTroy-Bilt PTO Log Splitter Dozer/Snow Blade Attachment WHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY 6 Parts ListPART DESCRIPTION FORWARD INTERLOCK SYSTEM Parts List HANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS BELT DRIVE SYSTEM WHEEL SPEED LEVERENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIES POWER UNIT TRANSMISSION ASSEMBLIES PINION SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on page MODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from page TRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN TILLER ATTACHMENT TRANSMISSION ASSEMBLIESTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWS TRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLY BOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEM PART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY

Troy-Bilt E682J-Horse manual

Models: E682J-Horse 682J-Horse