Manuals / Troy-Bilt / Lawn and Garden / Tiller

Troy-Bilt E682J-Horse manual Tiller Attachment Transmission Assemblies, Parts List

Models: E682J-Horse 682J-Horse

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TILLER ATTACHMENT TRANSMISSION ASSEMBLIES

Parts List

MODELS 682J & E682L

TILLER ATTACHMENT TRANSMISSION ASSEMBLIES

NOTE 1: THESE SCREWS HAVE A SPECIAL SEALING DESIGN

THAT CAN NOT BE REUSED WITHOUT RISKING THE

LOSS OF TRANSMISSION OIL. IF THESE SCREWS

ARE LOOSENED OR REMOVED, THEY MUST BE

REPLACED WITH NEW HARDWARE.

Page 54

Image 54

Troy-Bilt 682J-Horse manual Tiller Attachment Transmission Assemblies, NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN

Contents

PRINTED IN USA IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH FORM NO. 770-10598AFINDING MODEL NUMBER TABLE OF CONTENTSContent ENGINE INFORMATIONSection 1 SafetySafety Alert Symbol TrainingSection 1 Safety c. Use slower wheel, tine and engine speedsAntidotes Decals Maintenance and StorageOperating Symbols TO AVOID SERIOUS INJURYLoose Parts List Qty. Description 2 AssemblyTools/Materials Needed for Assembly IntroductionWire Section 2 AssemblyAdjustment STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels Section 2 AssemblySTEP 7 Add Motor Oil to Engine STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable Oil Level HoleSTEP 1 Connect the Wire Harness Receptacle STEP 2 Install the Battery CablesBattery produces explosive gases ASSEMBLING THE ELECTRIC START SYSTEMG F A B E C D 3 Features and ControlsPTO Attachments Feature Wheels/Tines/PTO Drive LeverWheel Speed Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverEngine Controls Section 3 Features and ControlsKeyswitch Starter Engine Throttle LeverINTRODUCTION Pre-Start Checklist4 Operation Break-In OperationStarting the Engine areas. Temperatures in these areas may exceed 150oFSection 4 Operation To help prevent serious personal injury or damage to equipmentStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to HIGH RangeChoosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW RangeSection 4 Operation TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques Let the tiller do the workSuggested tilling patterns Do not use FAST wheel speed position when on sloped groundAvoid making footprints Tilling on slopesTilling Tips & Techniques Clearing the tinesB. Terrace Gardening Section 4 OperationTilling Under Corn POWER COMPOSTINGWide-Row Planting Soil Enrichment IdeaRemoving And Replacing The Tine Attachment PTO POWER UNITVERY IMPORTANT Removing Tine AttachmentSetting Up Stationary Attachments PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Guide Pin Mounting HoleOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EnginePROCEDURE 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE EverySection 5 Maintenance Tighten Bolts and NutsTiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Section 5 MaintenanceAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Section 5 MaintenanceReverse Drive System Maintenance Reverse Disc InspectionSection 5 Maintenance Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscAdjustment Bolt Jam Nut Bolo Tine MaintenanceAdjusting Reverse Drive Checking Tines for WearRemoving Tine Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Section 5 MaintenancePROBLEM Appendix A TroubleshootingTroubleshooting Procedures CHECK OR TESTAppendix A Troubleshooting See Troubleshooting the Forward Interlock Safety System in Section5 Tines Turn, But Wheels Won’t Troy-Bilt PTO Log Splitter Appendix B Attachments & AccessoriesWheel Weights Dozer/Snow Blade AttachmentPART 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY DESCRIPTIONDESCRIPTION Parts ListFORWARD INTERLOCK SYSTEM DESCRIPTIONPART HANDLEBAR ASSEMBLYParts List DESCRIPTIONPART DEPTH REGULATOR & TINE HOOD ASSEMBLIESParts List DESCRIPTIONWHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS Parts ListSee Page See Page ENGINES AND ENGINE MOUNT WHEEL SPEED LEVERBELT DRIVE SYSTEM WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES Parts ListSee Page BRACKET ASSEMBLIES DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY continued on pageMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageParts List See PageMISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY Parts ListTHAT CAN NOT BE REUSED WITHOUT RISKING THE TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN LOSS OF TRANSMISSION OIL. IF THESE SCREWSParts List TILLER DRIVE SHAFT ASSEMBLYTRANSMISSION HOUSING AND DIPSTICK TRANSMISSION ASSEMBLYBOLO TINE ASSEMBLIES Parts ListDESCRIPTION CUSTOM TILLING TINESParts List DESCRIPTIONELECTRIC START SYSTEM Parts ListMODEL E682L DESCRIPTION Parts ListPART PARTDESCRIPTION BUMPER ATTACHMENTParts List PARTPage Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019